maintenance FORD MUSTANG 2002 4.G Workshop Manual

Low fluid level
Do not drive the
vehicle if the fluid level
is at the bottom of the
dipstick and the ambient temperature is above 10ÉC
(50ÉF).
Correct fluid level
The transmission fluid should be checked at normal
operating temperature 66ÉC-77ÉC (150ÉF-170ÉF) on
a level surface. The normal operating temperature
can be reached after approximately 30 km
(20 miles) of driving.
You can check the fluid without driving if the
ambient temperature is above 10ÉC (50ÉF). However,
if fluid is added at this time, an overfill condition
could result when the vehicle reaches normal
operating temperature.
The transmission fluid
should be in this range
if at normal operating
temperature (66ÉC-77ÉC [150ÉF-170ÉF]).
The transmission fluid
should be in this range
if at ambient
temperature (10ÉC-35ÉC [50ÉF-95ÉF]).
High fluid level
Fluid levels above the
safe range may result
in transmission failure.
An overfill condition of transmission fluid may cause
shift and/or engagement concerns and/or possible
damage.
High fluid levels can be caused by an overheating
condition.
Maintenance and Specifications
239

Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type
is used. The type of fluid used is normally indicated
on the dipstick and also in theLubricant
specificationssection in this chapter.
Use of a non-approved automatic transmission
fluid may cause internal transmission
component damage.
If necessary, add fluid in 250 ml (1/2 pint)
increments through the filler tube until the level is
correct.
If an overfill occurs,
excess fluid should be
removed by a qualified
technician.
An overfill condition of transmission fluid may
cause shift and/or engagement concerns and/or
possible damage.
Checking and adding manual transmission fluid
(if equipped)
1. Clean the filler plug.
2. Remove the filler
plug and inspect the
fluid level.
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240

3. Fluid level should be
at bottom of the
opening.
4. Add enough fluid
through the filler
opening so that the
fluid level is at the
bottom of the opening.
5. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer
toLubricant Specificationsin this chapter.
INFORMATION ABOUT UNIFORM TIRE QUALITY
GRADING
New vehicles are fitted
with tires that have a
rating on them called
Tire Quality Grades.
The Quality grades can
be found where
applicable on the tire sidewall between tread
shoulder and maximum section width. For example:
²Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by
standards that the United States Department of
Transportation has set.
Tire Quality Grades apply to new pneumatic tires for
use on passenger cars. They do not apply to deep
tread, winter-type snow tires, space-saver or
temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production
tires as defined in Title 49 Code of Federal
Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality
grades:The U.S. Department of Transportation
requires Ford to give you the following information
about tire grades exactly as the government has
written it.
Maintenance and Specifications
241

Treadwear
The treadwear grade is a comparative rating based
on the wear rate of the tire when tested under
controlled conditions on a specified government test
course. For example, a tire graded 150 would wear
one and one-half (1 1/2) times as well on the
government course as a tire graded 100. The relative
performance of tires depends upon the actual
conditions of their use, however, and may depart
significantly from the norm due to variations in
driving habits, service practices, and differences in
road characteristics and climate.
Traction AA A B C
The traction grades, from highest to lowest are AA,
A, B, and C. The grades represent the tire's ability to
stop on wet pavement as measured under controlled
conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have
poor traction performance.
The traction grade assigned to this tire is
based on straight-ahead braking traction
tests, and does not include acceleration, cornering,
hydroplaning or peak traction characteristics.
Temperature A B C
The temperature grades are A (the highest), B, and C,
representing the tire's resistance to the generation of
heat and its ability to dissipate heat when tested under
controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the
material of the tire to degenerate and reduce tire life,
and excessive temperature can lead to sudden tire
failure. The grade C corresponds to a level of
performance which all passenger car tires must meet
under the Federal Motor Vehicle Safety Standard No.
109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the
minimum required by law.
Maintenance and Specifications
242

The temperature grade for this tire is
established for a tire that is properly inflated
and not overloaded. Excessive speed,
underinflation, or excessive loading, either
separately or in combination, can cause heat
buildup and possible tire failure.
SERVICING YOUR TIRES
Checking the tire pressure
²Use an accurate tire pressure gauge.
²Check the tire pressure when tires are cold, after
the vehicle has been parked for at least one hour
or has been driven less than 5 km (3 miles).
²Adjust tire pressure to recommended
specifications found on the tire pressure label
inside the glove compartment door.
Improperly inflated tires can affect vehicle
handling and can fail suddenly, possibly
resulting in loss of vehicle control.
Tire rotation
Because your vehicle's tires perform different jobs,
they often wear differently. To make sure your tires
wear evenly and last longer, rotate them as indicated
in the scheduled maintenance guide. If you notice
that the tires wear unevenly, have them checked.
²15 or 16 inch four
tire rotation
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243

²17 inch four tire
rotation
Replacing the tires
Replace the tires when
the wear band is
visible through the tire
treads.
When replacing full size tires, never mix
radial bias-belted, or bias-type tires. Use
only the tire sizes that are listed on the tire
pressure decal. Make sure that all tires are the
same size, speed rating, and load-carrying capacity.
Use only the tire combinations recommended on
the label. If you do not follow these precautions,
your vehicle may not drive properly and safely.
Make sure that all replacement tires are of
the same size, type, load-carrying capacity
and tread design (e.g., ªAll Terrainº, etc.), as
originally offered by Ford.
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244

Failure to follow these precautions may
adversely affect the handling of the vehicle
and make it easier for the driver to lose control
and roll over.
Tires that are larger or smaller than your vehicle's
original tires may also affect the accuracy of your
speedometer.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the
possibility of loss of vehicle control. Driving
at very high speeds for extended periods of time
may result in damage to vehicle components.
Snow tires must be the same size and grade
as the tires you currently have on your
vehicle.
The tires on your vehicle have all weather treads to
provide traction in rain and snow. However, in some
climates, you may need to use snow tires and
chains. Use chains on the tires only in an emergency
or if the law requires them.
Follow these guidelines when using snow tires and
chains:
²Chains may damage aluminum wheels.
²Use only Cable Type chains with size P225/55R16
or 245/45ZR17 tires. Use of SAE Class S chains
may damage your vehicle.
²SAE Class S chains may be used on P205/65R15
tires.
²Install chains securely, verifying that the chains do
not touch any wiring, brake lines or fuel lines.
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245

²Drive cautiously. If you hear the chains rub or
bang against your vehicle, stop and re-tighten the
chains. If this does not work, remove the chains
to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer
needed. Do not use tire chains on dry roads.
²The suspension insulation and bumpers will help
prevent vehicle damage. Do not remove these
components from your vehicle when using snow
tires and chains.
MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6
engine4.6L SOHC V8
engine
Air filter element FA-1611 FA-1634
Fuel filter FG-986 FG-986B
Battery BXT-59 BXT-59
Oil filter FL-400S FL-820S
PCV valve EV-152 EV-98
Spark plugs* AWSF-42EE** AWSF-32P
* Refer to Vehicle Emissions Control Information
(VECI) decal for spark plug gap information.
**If a spark plug is removed for inspection, it must
be reinstalled in the same cylinder. If a spark plug
needs to be replaced, use only spark plugs with the
same service part number suffix letter as shown on
the engine decal.
Maintenance and Specifications
246

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes
filter change)Motorcraft
SAE 5W-20
Super
Premium
Motor OilAll 4.7L
(5.0 quarts)
Engine
coolant
1Motorcraft
Premium
Engine
Coolant
(green-colored)or
Motorcraft
Premium
Gold Engine
Coolant
(yellow-colored)
3.8L OHV V6
engine11.2L
(11.8 quarts)
4.6L SOHC
V8 engine13.3L
(14.1 quarts)
Power
steering fluidMotorcraft
MERCONt
AT F3.8L OHV V6
engineKeep in FULL
HOT range on
dispstick
4.6L SOHC
V8 engineFill to
between MIN
and MAX
lines on
reservoir
Rear axle
lubricant
2Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant7 .5 inch axle 1.5L
(3.25 pints)
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8 inch axle 2.0L
(4.25 pints)
Maintenance and Specifications
247

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All 59.4L
(15.7 gallons)
Transmission
fluid
3Motorcraft
MERCONtV
AT FAutomatic
with 3.8L
OHV V6
engine13.1L
(13.9 quarts)
4
Automatic
with 4.6L
SOHC V8
engine12.0L
(12.8 quarts)
4
Motorcraft
MERCONt
AT FManual with
3.8L OHV V6
engine2.6L
(5.6 pints)5
Synthetic
MERCONt
AT FManual with
4.6L SOHC
V8 engine3.8L
(8.0 pints)5
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.8L
(4.0 quarts)
1Add the coolant type originally equipped in your
vehicle.
2Rear axle lubricants do not need to be checked or
changed unless a leak is suspected, service is
required or the axle assembly has been submerged
in water. The axle lubricant should be changed any
time the rear axle has been submerged in water. Fill
6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole. Add 118 ml (4 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent
meeting Ford specification EST-M2C118±A for
complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCONt
and MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
248