service FORD MUSTANG 2002 4.G Workshop Manual

²Drive cautiously. If you hear the chains rub or
bang against your vehicle, stop and re-tighten the
chains. If this does not work, remove the chains
to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer
needed. Do not use tire chains on dry roads.
²The suspension insulation and bumpers will help
prevent vehicle damage. Do not remove these
components from your vehicle when using snow
tires and chains.
MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6
engine4.6L SOHC V8
engine
Air filter element FA-1611 FA-1634
Fuel filter FG-986 FG-986B
Battery BXT-59 BXT-59
Oil filter FL-400S FL-820S
PCV valve EV-152 EV-98
Spark plugs* AWSF-42EE** AWSF-32P
* Refer to Vehicle Emissions Control Information
(VECI) decal for spark plug gap information.
**If a spark plug is removed for inspection, it must
be reinstalled in the same cylinder. If a spark plug
needs to be replaced, use only spark plugs with the
same service part number suffix letter as shown on
the engine decal.
Maintenance and Specifications
246

Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All 59.4L
(15.7 gallons)
Transmission
fluid
3Motorcraft
MERCONtV
AT FAutomatic
with 3.8L
OHV V6
engine13.1L
(13.9 quarts)
4
Automatic
with 4.6L
SOHC V8
engine12.0L
(12.8 quarts)
4
Motorcraft
MERCONt
AT FManual with
3.8L OHV V6
engine2.6L
(5.6 pints)5
Synthetic
MERCONt
AT FManual with
4.6L SOHC
V8 engine3.8L
(8.0 pints)5
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.8L
(4.0 quarts)
1Add the coolant type originally equipped in your
vehicle.
2Rear axle lubricants do not need to be checked or
changed unless a leak is suspected, service is
required or the axle assembly has been submerged
in water. The axle lubricant should be changed any
time the rear axle has been submerged in water. Fill
6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole. Add 118 ml (4 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent
meeting Ford specification EST-M2C118±A for
complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCONt
and MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
Maintenance and Specifications
248

4Indicates only approximate dry-fill capacity. Some
applications may vary based on cooler size and if
equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by
the indication on the dipstick's normal operating
range.
5Service refill capacity is determined by filling the
transmission to the bottom of the filler hole with the
vehicle on a level surface.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-
19G208-BA
and F5AZ-
19553-AAESR-M13P4-A
Door latch,
hood latch,
auxiliary
hood latch,
door hinges,
striker plates,
seat tracks
and fuel filler
door hingeMulti-Purpose
GreaseXG-4or
F5AZ-
19G209-AAESR-
M1C159-A
Engine
coolantMotorcraft
Premium
Engine
Coolant
(green-colored)
VC-4±A (US)
or CXC-10
(Canada)ESE-
M97B44-A
Motorcraft
Premium
Gold Engine
Coolant
(yellow-colored)
VC-7±A WSS-
M97B51±A1
Maintenance and Specifications
249

1Add 118 ml (4 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford
specification EST-M2C118-A for complete refill of
Traction-Lok axles.
Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has
been submerged in water.
2Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCONt
and MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
ENGINE DATA
Engine 3.8L OHV V6
engine4.6L SOHC V8
engine
Cubic inches 232 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-00.056
inch)1.3-1.4 mm
(0.052-00.056
inch)
Ignition system EDIS Coil on plug
Compression ratio 9.4:1 9.4:1
VEHICLE DIMENSIONS
Vehicle
dimensionsCoupe mm (in) Convertible mm
(in)
(1) Overall length 4 653.3 (183.2) 4 653.3 (183.2)
(2) Overall width 1 856.7 (73.1) 1 856.7 (73.1)
(3) Overall height 1 348.7 (53.1) 1 351.3 (53.2)
(4) Wheelbase 2 573.0 (101.3) 2 573.0 (101.3)
(5) Track - Front 1 534.2 (60.4)
11 534.2 (60.4)1
(5) Track - Rear 1 539.2 (60.6)21 539.2 (60.6)2
11 521.5 mm (59.9 in) for Mustang GT
21 526.5 mm (60.1 in) for Mustang GT
Maintenance and Specifications
251

For maximum vehicle performance, keep the
following information in mind when adding
accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers
and luggage to your vehicle, do not exceed the
total weight capacity of the vehicle or of the front
or rear axle (GVWR or GAWR as indicated on the
Safety compliance certification label). Consult
your dealer for specific weight information.
²The Federal Communications Commission (FCC)
and Canadian Radio Telecommunications
Commission (CRTC) regulate the use of mobile
communications systems - such as two-way
radios, telephones and theft alarms - that are
equipped with radio transmitters. Any such
equipment installed in your vehicle should comply
with FCC or CRTC regulations and should be
installed only by a qualified service technician.
²Mobile communications systems may harm the
operation of your vehicle, particularly if they are
not properly designed for automotive use or are
not properly installed. When operated, such
systems may cause the engine to stumble or stall
or cause the transmission to be damaged or
operate improperly. In addition, such systems may
be damaged or their performance may be affected
by operating your vehicle. (Citizens band [CB]
transceivers, garage door openers and other
transmitters with outputs of five watts or less will
not ordinarily affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse
effects or damage that may result from the use of
such equipment.
Accessories
257

C
Capacities for
refilling fluids .......... 247
Cargo net ................... 83
CD player ............ 45±46
CD-single premium ... 20
Certification Label .. 253
Changing a tire ....... 170
Child safety
restraints ................. 127
child safety belts .. 127
Child safety seats .... 128
attaching with
tether straps ......... 132
in front seat .......... 129
in rear seat ............ 129
Cleaning your vehicle
engine
compartment ......... 194
exterior .................. 199
instrument
cluster lens ............ 198
instrument panel .. 197
interior ................... 198
plastic parts .......... 196
safety belts ............ 199
washing .................. 192
waxing ................... 192
wheels .................... 193
windows ................ 199
wiper blades .......... 196
Climate control
(see Air conditioning
or Heating) ................ 67
Clock .............. 25, 37, 52
Clutch
adjusting ................ 237operation while
driving ................... 154
recommended
shift speeds ........... 155
Console ...................... 89
Controls
power seat ............. 105
Convertible ................ 90
cleaning ................. 197
installation of
the boot ................... 92
lowering the
convertible top ........ 90
raising the
convertible top ........ 93
Coolant
checking and
adding .................... 213
refill
capacities ....... 220, 247
specifications. 249, 251
Cruise control (see
Speed control) .......... 85
Customer
Assistance ................ 162
Ford accessories
for your vehicle .... 200
Ford Extended
Service Plan .......... 182
Getting assistance
outside the U.S.
and Canada ........... 188
Getting roadside
assistance .............. 162
Getting the service
you need ............... 180
Ordering additional
owner's literature... 189
Index
259

The Dispute
Settlement Board . 183
Utilizing the
Mediation/Arbitration
Program ................. 187
D
Daytime running lamps
(see Lamps) .............. 71
Defrost
rear window ............ 70
Dipstick
automatic transmission
fluid ........................ 238
engine oil ............... 206
Doors
lubricant
specifications ........ 249
Driving under special
conditions
through water ....... 158
E
Emergencies, roadside
jump-starting ........ 174
Emission control
system ...................... 232
Engine ...................... 251
check engine/service
engine soon light .... 11
cleaning ................. 194
coolant ................... 213
idle speed control.. 210
lubrication
specifications. 249, 251
refill capacities ...... 247
service
points ............. 204±205starting after
a collision .............. 164
Engine block
heater ....................... 140
Engine oil ................ 206
checking and
adding .................... 206
dipstick .................. 206
filter,
specifications. 209, 246
recommendations... 209
refill capacities ...... 247
specifications. 249, 251
Exhaust fumes ........ 140
F
Floor mats ................. 90
Fluid capacities ....... 247
Foglamps ................... 71
Fuel .......................... 221
calculating fuel
economy ................ 227
cap ................... 13, 224
capacity ................. 247
choosing the
right fuel ................ 225
comparisons with EPA
fuel economy
estimates ............... 231
detergent in fuel ... 226
filling your vehicle
with
fuel
......... 221, 224, 227
filter,
specifications. 227, 246
fuel pump shut-off
switch .................... 164
gauge ....................... 18
improving fuel
economy ................ 227
Index
260

K
Keys ................. 100±102
key in ignition
chime ....................... 15
positions of the
ignition .................. 136
removing from the
ignition .................. 157
L
Lamps
bulb replacement
specifications chart.. 75
cargo lamps ............. 72
daytime running
light .......................... 71
fog lamps ................. 71
headlamps ......... 71, 76
headlamps, flash
to pass ..................... 72
instrument panel,
dimming ................... 72
interior lamps ... 74, 76
replacing
bulbs ...... 75±76, 78±80
Lane change indicator
(see Turn signal) ...... 74
Lights, warning
and indicator ............. 10
air bag ...................... 11
anti-lock brakes
(ABS) .............. 14, 144
anti-theft ................. 11
brake ........................ 15
charging system ...... 11
fuel cap light ........... 13
high beam ............... 10
low fuel .................... 13
overdrive off ............ 13
safety belt ............... 11
service engine soon.11
traction control
active ....................... 14
turn signal indicator.10
Limited slip axle
(see Traction Loc) .. 147
Load limits ............... 158
GAWR .................... 158
GVWR .................... 158
trailer towing ........ 158
Locks
doors ........................ 94
Lubricant
specifications ... 249, 251
Lug nuts, anti-theft . 174
Lumbar support,
seats ......................... 105
M
Manual
transmission ............ 154
fluid capacities ...... 247
lubricant
specifications ........ 251
reverse ................... 156
Mirrors
side view mirrors
(power) ................... 84
Motorcraft
parts ................. 227, 246
O
Octane rating .......... 225
Odometer ................... 18
Oil
(see Engine oil) ...... 206
Overdrive ........... 89, 149
Index
262