service FORD MUSTANG 2003 4.G Workshop Manual

Fluid Ford Part
NameApplication Capacity
Rear axle
lubricant
2Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant7 .5 inch axle 1.5L (3.25
pints)
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8 inch axle 2.0L (4.25
pints)
Fuel tank N/A All 59.4L (15.7
gallons)
Transmission
fluid
3Motorcraft
MERCONV
AT FAutomatic
with 3.8L
OHV V6
engine13.1L (13.9
quarts)4
Automatic
with 4.6L
SOHC V8
engine12.0L (12.8
quarts)4
Motorcraft
MERCON
AT FManual with
3.8L OHV V6
engine2.6L (5.6
pints)5
Synthetic
MERCON
AT FManual with
4.6L SOHC
V8 engine3.8L (8.0
pints)5
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.8L (4.0
quarts)
1Add the coolant type originally equipped in your
vehicle.
2Rear axle lubricants do not need to be checked or
changed unless a leak is suspected, service is
required or the axle assembly has been submerged
in water. The axle lubricant should be changed any
time the rear axle has been submerged in water. Fill
6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole. Add 118 ml (4 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent
Maintenance and Specifications
239

meeting Ford specification EST-M2C118–Afor
complete refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCON
and MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
4Indicates only approximate dry-fill capacity. Some
applications may vary based on cooler size and if
equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by
the indication on the dipstick’s normal operating
range.
5Service refill capacity is determined by filling the
transmission to the bottom of the filler hole with the
vehicle on a level surface.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
Lubricant
F7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Door latch,
hood latch,
auxiliary hood
latch, door
hinges, striker
plates, seat
tracks and fuel
filler door
hingeMulti-Purpose
Grease
XG-4or
F5AZ-19G209-AAESR-M1C159-A
Maintenance and Specifications
240

1Add 118 ml (4 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford
specification EST-M2C118-A for complete refill of
Traction-Lok axles.
Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has
been submerged in water.
2Ensure the correct automatic transmission fluid is
used. Transmission fluid requirements are indicated
on the dipstick or on the dipstick handle. MERCON
and MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your
scheduled maintenance guide to determine the
correct service interval.
ENGINE DATA
Engine 3.8L OHV V6
engine4.6L SOHC V8
engine
Cubic inches 232 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-00.056
inch)1.3-1.4 mm
(0.052-00.056
inch)
Ignition system EDIS Coil on plug
Compression ratio 9.4:1 9.4:1
VEHICLE DIMENSIONS
Vehicle
dimensionsCoupe mm (in) Convertible mm
(in)
(1) Overall length 4653.3 (183.2) 4653.3 (183.2)
(2) Overall width 1856.7 (73.1) 1856.7 (73.1)
(3) Overall height 1348.7 (53.1) 1351.3 (53.2)
(4) Wheelbase 2573.0 (101.3) 2573.0 (101.3)
(5) Track - Front 1534.2 (60.4)
11534.2 (60.4)1
(5) Track - Rear 1539.2 (60.6)21539.2 (60.6)2
11521.5 mm (59.9 in) for Mustang GT
21526.5 mm (60.1 in) for Mustang GT
Maintenance and Specifications
242

Sideair deflector
Spoiler
Styled hood deflector
Tonneau cover (mini, for convertible top)
Universal floor mats
Wheels (chrome and painted)
For maximum vehicle performance, keep the
following information in mind when adding
accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers
and luggage to your vehicle, do not exceed the
total weight capacity of the vehicle or of the front
or rear axle (GVWR or GAWR as indicated on the
Safety compliance certification label). Consult
your dealer for specific weight information.
•The Federal Communications Commission (FCC)
and Canadian Radio Telecommunications
Commission (CRTC) regulate the use of mobile
communications systems - such as two-way
radios, telephones and theft alarms - that are
equipped with radio transmitters. Any such
equipment installed in your vehicle should comply
with FCC or CRTC regulations and should be
installed only by a qualified service technician.
•Mobile communications systems may harm the
operation of your vehicle, particularly if they are
not properly designed for automotive use or are
not properly installed. When operated, such
systems may cause the engine to stumble or stall
or cause the transmission to be damaged or
operate improperly. In addition, such systems may
be damaged or their performance may be affected
by operating your vehicle. (Citizens band [CB]
transceivers, garage door openers and other
transmitters with outputs of five watts or less will
not ordinarily affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse
effects or damage that may result from the use of
such equipment.
Accessories
247

C
Capacities for
refilling fluids .......... 238
Cargo net ................... 78
CD player .................. 43
CD-single premium ... 19
Certification Label .. 243
Changing a tire ....... 165
Child safety
restraints ................. 120
child safety
belts ....................... 120
Child safety seats .... 123
attaching with
tether straps ......... 127
in front seat .......... 125
in rear seat ............ 125
Cleaning your vehicle
engine
compartment ......... 188
instrument panel .. 190
interior ................... 191
plastic parts .......... 190
washing .................. 187
waxing ................... 187
wheels .................... 188
wiper blades .......... 190
Climate control
(see Air conditioning
or Heating) ................ 63
Clock .............. 24, 34, 48
Clutch
adjusting ................ 228
operation while
driving ................... 150
recommended
shift speeds ........... 151Console ...................... 84
Controls
power seat ............. 100
Convertible ................ 85
cleaning ................. 192
installation of
the boot ................... 86
lowering the
convertible top ........ 85
raising the
convertible top ........ 87
Coolant
checking and
adding .................... 206
refill
capacities ....... 212, 238
specifications... 240, 242
Cruise control
(see Speed control) .. 80
Customer
Assistance ................ 157
Ford accessories
for your vehicle .... 192
Ford Extended
Service Plan .......... 178
Getting assistance
outside the U.S.
and Canada ........... 183
Getting roadside
assistance .............. 157
Getting the service
you need ............... 176
Ordering additional
owner’s literature . 184
The Dispute
Settlement Board . 179
Utilizing the
Mediation/Arbitration
Program ................. 183
Index
249

D
Daytime running lamps
(see Lamps) .............. 67
Defrost
rear window ............ 66
Dipstick
automatic
transmission
fluid ........................ 228
engine oil ............... 199
Doors
lubricant
specifications ........ 240
Driving under
special conditions
through water ....... 153
E
Emergencies, roadside
jump-starting ........ 170
Emission control
system ...................... 223
Engine ...................... 242
check engine/service
engine soon light .... 11
cleaning ................. 188
coolant ................... 206
idle speed control.... 203
lubrication
specifications... 240, 242
refill capacities ...... 238
service
points ............. 197–198
starting after
a collision .............. 159
Engine block
heater ....................... 137
Engine oil ................ 199checking and
adding .................... 199
dipstick .................. 199
filter,
specifications... 202, 237
recommendations.... 202
refill capacities ...... 238
specifications... 240, 242
Exhaust fumes ........ 137
F
Floor mats ................. 85
Fluid capacities ....... 238
Foglamps ................... 67
Fuel .......................... 214
calculating fuel
economy ................ 219
cap ................... 12, 216
capacity ................. 238
choosing the
right fuel ................ 217
comparisons with
EPA fuel economy
estimates ............... 223
detergent in fuel ... 218
filling your
vehicle with
fuel ......... 214, 216, 219
filter,
specifications... 219, 237
fuel pump shut-off
switch .................... 159
gauge ....................... 16
improving fuel
economy ................ 219
low fuel warning
light .......................... 13
octane
rating ............. 217, 242
quality .................... 218
Index
250

Jump-starting your
vehicle ...................... 170
K
Keys ..................... 95–97
key in ignition
chime ....................... 14
positions of the
ignition .................. 133
removing from
the ignition ............ 153
L
Lamps
bulb replacement
specifications
chart ........................ 71
cargo lamps ............. 68
daytime running
light .......................... 67
fog lamps ................. 67
headlamps ......... 67, 72
headlamps, flash
to pass ..................... 68
instrument panel,
dimming ................... 68
interior lamps ... 70, 72
replacing
bulbs .................. 71–75
Lane change indicator
(see Turn signal) ...... 70
Lights, warning and
indicator .................... 10
air bag ...................... 11
anti-lock brakes
(ABS) .............. 13, 141
anti-theft ................. 11
brake ........................ 14
charging system ...... 11
fuel cap light ........... 12high beam ............... 10
low fuel .................... 13
overdrive off ............ 13
safety belt ............... 10
service engine
soon ......................... 11
traction control
active ....................... 13
turn signal
indicator .................. 10
Limited slip axle
(see Traction Loc) .. 144
Load limits ............... 154
GAWR .................... 154
GVWR .................... 154
trailer towing ........ 154
Locks
doors ........................ 89
Lubricant
specifications ... 240, 242
Lug nuts,
anti-theft .................. 169
Lumbar support,
seats ......................... 100
M
Manual
transmission ............ 150
fluid capacities ...... 238
lubricant
specifications ........ 242
reverse ................... 152
Mirrors
side view mirrors
(power) ................... 80
Motorcraft
parts ................. 219, 237
O
Octane rating .......... 217
Index
252