suspension FORD MUSTANG 2003 Owners Manual

REMOVAL AND INSTALLATION
Stabilizer Bar —
Cobra
Removal
CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Remove the rear coil springs (5560). For additional information, refer to Spring — Cobra in this
section.
2. Raise the subframe into position and remove the front bolts.
3. Lower the subframe out of the vehicle.
4. NOTE: To remove the stabilizer bar link nuts, first loosen the nut, then use the hex holding
feature to prevent the stabilizer bar link ball joint from turning while removing the nut.
Remove the nuts and the stabilizer bar links (5C488). Discard the nuts.
5. Remove the bolts and the stabilizer bar brackets (4A047). Discard the bolts.
SECTION 204-
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REMOVAL AND INSTALLATION
Link —
Stabilizer Bar
Removal
CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
2. NOTE: Spring is removed for clarity.
NOTE: To remove the nuts, first loosen the nut, then use the hex holding feature to prevent the
stabilizer bar link ball joint from turning while removing the nut.
Remove the nuts and the stabilizer bar links (5C488). Discard the nuts.
Installation 1. NOTE: The nuts on the stabilizer bar links are of a torque prevailing design. New nuts must be
used during installation.
NOTE: To install the nuts, first install the nut until snug using the hex holding feature to prevent
the stabilizer bar link ball joint from turning. Final tighten the nuts using a socket and a torque
wrench.
To install, reverse the removal procedure.
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REMOVAL AND INSTALLATION
Wheel Knuckle —
Cobra
Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Mark the rear shock absorber (18125) relative to the protective sleeve with the vehicle in a static, level ground position (curb height).
2. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
3. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
4. Remove and discard the rear hub retainer (4B477).
SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Special Tool(s)
Front Hub Remover
205-
D070 (D93P-1175- B) or
Equivalent Steering Arm Remover
211-
003 (T64P-9171- A) Klj . 1 ba
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5. Disconnect the parking brake cable and conduit from the parking brake lever.
6. Remove the clip and disconnect the parking brake cable and conduit from the rear brake
caliper.
7. Disconnect the parking brake cable and conduit from the knuckle (5A968/5A969).
8. Remove the rear brake disc. For additional information, refer to Section 206 - 04 .
9. Support the lower suspension arm and bushing (5A649) with a jack stand. Klj . 2 ba
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10. Remove the nut and bolt and disconnect the shock absorber (18125) from the lower suspension
arm and bushing. Discard the nut and bolt.
11. Remove and discard the cotter pin and nut.
12. CAUTION: Do not strike the toe link or the knuckle to disconnect the toe link. The
toe link or the knuckle can be damaged.
Using the special tool, disconnect the toe link (5K899) from the knuckle.
13. Mark the cam bolt position relative to the upper suspension arm and bushing (5500). Klj . 3 ba
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14.
NOTE: Mark a new cam bolt in the same position as the old one for assembly reference before
discarding the old bolt.
Disconnect the upper suspension arm and bushing from the knuckle. 1. Remove and discard the nut and bolt.
2. Disconnect the arm and bushing from the knuckle.
15. Using the special tool, press the axle shaft from the hub (1109).
16. Remove the knuckle from the lower arm and bushing. 1. Remove and discard the nut and bolt.
2. Remove the knuckle. Klj . 4 ba
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17. Remove the dust shield, hub, snap ring and bearing from the knuckle. For additional
information, refer to Wheel Hub — Cobra in this section.
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional information, refer to Wheel Hub — Cobra in this section.
2. Install the knuckle. 1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do not tighten the nut at this time.
3. Connect the axle shaft to the hub. 1. Making sure the splines on the shaft line up with the splines in the hub, install the axle
shaft into the hub.
2. Install a new retainer. Do not tighten the retainer at this time.
4. Connect the upper suspension arm and bushing to the knuckle. 1. Position the upper suspension arm and bushing on the knuckle.
2. Install a new cam bolt and a new nut. Do not tighten the nut at this time. Klj . 5 ba
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5. Connect the toe link to the knuckle.
1. Position the toe link in the knuckle.
2. Install a new nut.
3. Install a new cotter pin.
6. CAUTION: Make sure the hardened washer is installed between the lower
suspension arm and bushing and the shock absorber. Failure to do so can result in
damage and failure of the lower suspension arm and bushing.
Connect the shock absorber to the lower suspension arm and bushing and install the bolt and a
new nut.
7. Raise the suspension until the shock absorber is compressed to the previously established alignment mark (curb height). Klj . 6 ba
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8. Tighten the nut.
9. Make sure the marks on the cam bolt and the upper suspension arm and bushing made during
removal are aligned, and tighten the nut.
10. Lower the suspension and remove the jack stand.
11. Install the rear brake disc. For additional information, refer to Section 206 - 04 .
12. Install the parking brake cable and conduit into the knuckle. Klj . 7 ba
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REMOVAL AND INSTALLATION
Toe Link —
Cobra
Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
2. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
3. Remove the rear brake disc. For additional information, refer to Section 206 - 04 .
4. Support the lower suspension arm and bushing (5A649) with a jack stand.
5. Remove the nut and bolt and disconnect the shock absorber (18125) from the lower suspension arm and bushing. Discard the nut and bolt.
6. Remove and discard the cotter pin and nut.
SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Special Tool(s)
Steering Arm Remover
211-
003 (T64P-9171- A) Klj . 1 ba
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