clutch FORD MUSTANG 2003 Workshop Manual

REMOVAL AND INSTALLATION
Clutch Pedal —
Quadrant and Pawl Assembly
Removal 1. Disconnect the battery ground cable (14301). For additional information, refer to Section 414 -
01 .
2. Loosen the nut from inside the engine compartment.
3. Loosen the nuts from inside the vehicle.
4. Loosen the screw.
5. Disconnect the brake pedal position (BPP) switch electrical connector.
SECTION 308-
02: Clutch Controls 2003 Mustang Workshop Manual Klj . 1 ba
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6. Disconnect the brake pedal-
to-power brake booster push rod.
1. Remove the self- locking pin.
2. Remove the BPP switch from the brake master cylinder push rod.
3. Remove the brake master cylinder push rod spacers (2B129).
4. Remove the brake master cylinder push rod bushing (2474).
7. Disconnect the clutch pedal position (CPP) switch electrical connector.
8. Disconnect the deactivation switch connector from the wiring harness. Klj . 2 ba
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9.
WARNING: Do not allow the quadrant to snap rearward. Failure to follow this
instruction may result in personal injury.
NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).
Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable
(7K553).
10. Remove the nuts.
11. Remove the screw.
12. Remove the nut and the clutch pedal (7519). Klj . 3 ba
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13. Remove the self-
adjusting mechanism.
14. Remove the self- adjusting mechanism shaft bushings.
Installation 1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the
brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford
specification WSS- M2C153-G and replace the brake and clutch pedal bushing if excessive wear
is evident.
To install, reverse the removal procedure. Klj . 4 ba
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REMOVAL AND INSTALLATION
Release Cable —
Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is disconnected for any
reason, such as transmission removal, clutch pedal components or clutch release lever cable
replacement, it is imperative the correct method for installing the clutch release lever cable be
followed. Incorrect installation may damage components or cause system failure.
1. Remove the instrument panel steering column cover. 1. Remove the screws.
2. Remove the instrument panel steering column cover.
2. Remove the instrument panel reinforcement. 1. Remove the screws.
2. Remove the instrument panel reinforcement.
3. Lift the clutch pedal (7519) to its most upward position.
SECTION 308-
02: Clutch Controls 2003 Mustang Workshop Manual Klj . 1 ba
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4. Remove the front seat. For additional information, refer to
Section 501 - 10 .
5. Unhook the clutch release lever cable (7K553) from the clutch pedal adjuster quadrant (7L583).
6. Open the hood, remove the screws and the clutch release cable (7K553).
7. NOTE: On 4.6L vehicles only
Remove the bolt and the clutch release lever cable bracket from the brake master cylinder
(2140).
8. Raise the vehicle. For additional information, refer to Section 100 - 02 .
9. Remove the screw from the clutch release lever cable clamp. Klj . 2 ba
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10. Remove the screw and the dust shield.
11. Pull the clutch release lever cable (7K553) and remove from the clutch release lever (7515).
12. Remove the C-
clip from the clutch release lever cable and remove the clutch release lever
cable from the vehicle.
Installation 1. To install, reverse the removal procedure. Klj . 3 ba
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REMOVAL
Transmission
1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Lift up on the clutch pedal and secure it in place.
3. Remove the gearshift lever knob (7213).
4. Remove the console panel gearshift plate. Lift the gearshift lever boot over the gearshift lever (7210).
5. Remove the bolts and the shift lever.
6. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
7. Disconnect the heated oxygen sensor electrical connectors. SECTION 308-
03A: Manual Transaxle/Transmission — T5OD 2003 Mustang Workshop Manual Klj . 1 ba
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13. Disconnect the reversing lamp switch electrical connector. Disconnect the wiring harness from
the transmission.
14. Remove the starter motor (11001). For additional information, refer to Section 303 - 06 .
15. Disconnect the output shaft speed sensor (OSS) electrical connector. Disconnect the wiring harness from the transmission.
16. Remove the bolt and the clutch release lever cover. Klj . 3 ba
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17.
CAUTION: To prevent damage, do not depress the clutch pedal with the
transmission removed.
Disengage the clutch release cable from the clutch release fork.
18. Remove the clutch cable retainer and remove the clutch cable from the transmission.
19. If transmission disassembly is necessary, drain the transmission fluid.
20. Position a transmission jack and support the transmission.
21. Remove the bolts and the transmission crossmember. Klj . 4 ba
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