manual transmission FORD MUSTANG 2003 Workshop Manual

IN-
VEHICLE REPAIR
Extension Housing Seal and Gasket
Removal 1. Drain the transmission fluid. For additional information, refer to Fluid Pan, Gasket and Filter in
this section.
2. NOTE: The output shaft and driveshaft are a balanced assembly.
Mark the driveshaft flange and the rear companion flange for correct alignment during
assembly.
3. Remove the four driveshaft bolts.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Slide Hammer
100-
001 (T50T-100- A) Installer, Transmission
Extension Housing Fluid Seal
308-
002 (T61L-7657- A) Remover, Transmission Fluid
Seal
307-
048 (T74P-77248- A) Klj . 1 ba
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4. Separate the driveshaft from the transmission.
5. Use a high-
lift transmission jack to support the transmission.
6. Remove the transmission crossmember bolts.
7. Remove the transmission mount and crossmember.
8. Using the special tools, remove the extension housing seal. Klj . 2 ba
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9. Lower the transmission to access the extension housing bolts.
10. Remove the extension housing and gasket. 1. Remove the bolts and the nuts.
2. Remove the extension housing and gasket.
Installation 1. Install the extension housing and gasket. 1. Install the extension housing gasket and housing.
2. Install the bolts and the nuts.
2. Using the special tool, install the new extension housing seal. Klj . 3 ba
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3. Raise and position the transmission.
4. Install the transmission mount and crossmember.
5. Install the transmission crossmember bolts.
6. Remove high-
lift transmission jack.
7. NOTE: The output shaft and the driveshaft are a balanced assembly.
Install the driveshaft. zAlign the yellow dots and position the driveshaft on the transmission.
z Install the driveshaft. Klj . 4 ba
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IN-
VEHICLE REPAIR
Electronic Pressure Control (EPC) Solenoid
Removal 1. Remove the manual control lever. For additional information, refer to Manual Control Lever Shaft and Seal in this section.
2. CAUTION: Do not pull on the molded lead frame. This may cause damage to the
connector ends. Carefully pry up on the locking tabs to disconnect the solenoids.
Disconnect the molded lead frame from the solenoids.
Disconnect the molded lead frame from the solenoids. 1. Disconnect the shift solenoid SSA and SSB.
2. Disconnect the torque converter clutch (TCC).
3. Disconnect the electronic pressure control (EPC) solenoid.
4. Disconnect the bulkhead inter- connector.
3. Remove the EPC solenoid. 1. Remove the bolt and EPC solenoid bracket.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Gauge, Transmission Solenoid
Connectors
307-426 Klj . 1 ba
32003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Manual Control Lever Shaft and Seal
Removal 1. Drain the transmission fluid and remove the fluid pan and filter. For additional information, refer to Fluid Pan, Gasket and Filter in this section.
2. Disconnect the digital transmission range (TR) sensor electrical connector.
3. Disconnect the transmission shift linkage.
4. Remove the digital TR sensor.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Installer, Shift Shaft Fluid Seal
307-
050 (T74P-77498- A) Alignment Gauge, TR Sensor
307-
351 (T97L-70010- A) Klj . 1 ba
62003 Mustang Workshop Manual
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z
Remove the bolts.
z Remove the digital TR sensor.
5. Remove the manual control valve detent lever spring. 1. Remove the bolt.
2. Remove the manual control valve detent lever spring.
6. NOTE: Use a shop cloth to protect the transmission case surface.
Remove the manual lever shaft retaining pin.
7. Remove the nut and slide the manual control lever shaft out of the case. Klj . 2 ba
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8. With manual lever in overdrive, connect the shift control cable.
9. Install the digital TR sensor electrical connector.
10. Install the filter and transmission fluid pan. For additional information, refer to Fluid Pan, Gasket and Filter in this section. Klj . 6 ba
62003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Digital Transmission Range (TR) Sensor
Removal 1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Disconnect the connector.
4. Disconnect the manual lever shift control cable.
5. Remove the digital TR bolts and the TR sensor.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Alignment Gauge, TR Sensor
307-
351 (T97L-70010- A) Klj . 1 ba
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IN-
VEHICLE REPAIR
Reverse Servo Assembly
Removal 1. Remove the main control valve body. For additional information, refer to Main Control Valve Body in this section.
2. Using the special tool, remove the reverse band servo retaining ring. 1. Compress the servo spring.
2. Remove the reverse band servo retaining ring.
3. Remove the reverse servo assembly. 1. Remove the reverse band servo cover.
2. Remove the reverse band servo piston and rod.
3. Remove the reverse band servo spring.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-
002 (TOOL- 4201-C) Remover/Installer, Servo
Piston
307-
251 (T92P-70023- A) Installer, Servo Piston
307-
073 (T80L-77030- A) Klj . 1 ba
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