FORD MUSTANG 2003 Workshop Manual

23. Install the thrust washer. Be sure to align the slot in the washer with the check ball.
24. Press the bearing spacer onto the output shaft. Klj . 13 ba
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25. Install the third gear bearing.
zApply petroleum jelly to the bearing.
26. Install third gear. Klj . 14 ba
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27. Install the third gear synchronizer blocking ring.
28. Install the third/fourth gear synchronizer body.
zInstall the synchronizer body with the raised center facing downward.
z Rotate the blocking ring until seated. Klj . 15 ba
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29. Install a new retaining ring. Klj . 16 ba
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Klj . 17 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Countershaft Bearing
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
SECTION 308-
03B: Manual Transaxle/Transmission — TR3650 2003 Mustang Workshop Manual Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-
D002 (D79L-4621- A) or
equivalent Installer, Drive Pinion Bearing
Cone
205-
011 (T57L-4621- B) Klj . 1 ba
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Klj . 2 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Synchronizers
Disassembly and Assembly
NOTE:
This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and
the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming.
Do not force the sleeve onto the hub.
Install the sliding sleeve.
SECTION 308-
03B: Manual Transaxle/Transmission — TR3650 2003 Mustang Workshop Manual Klj . 1 ba
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Klj . 2 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Gearshift Rail Bushing
Disassembly and Assembly
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.
2. Using the special tool, install the main shift rail bearing.
SECTION 308-
03B: Manual Transaxle/Transmission — TR3650 2003 Mustang Workshop Manual Special Tool(s)
Universal Puller Set
303-
DS005 (D80L-100- A) or
equivalent Installer, Shift Rail Bushing
308-
244 (T96P-7025- F) Slide Hammer
100-
001 (T50T-100- A) Klj . 1 ba
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