ABS FORD MUSTANG 2003 Service Manual

10. Remove the nut and bolt and disconnect the shock absorber (18125) from the lower suspension
arm and bushing. Discard the nut and bolt.
11. Remove and discard the cotter pin and nut.
12. CAUTION: Do not strike the toe link or the knuckle to disconnect the toe link. The
toe link or the knuckle can be damaged.
Using the special tool, disconnect the toe link (5K899) from the knuckle.
13. Mark the cam bolt position relative to the upper suspension arm and bushing (5500). Klj . 3 ba
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5. Connect the toe link to the knuckle.
1. Position the toe link in the knuckle.
2. Install a new nut.
3. Install a new cotter pin.
6. CAUTION: Make sure the hardened washer is installed between the lower
suspension arm and bushing and the shock absorber. Failure to do so can result in
damage and failure of the lower suspension arm and bushing.
Connect the shock absorber to the lower suspension arm and bushing and install the bolt and a
new nut.
7. Raise the suspension until the shock absorber is compressed to the previously established alignment mark (curb height). Klj . 6 ba
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REMOVAL AND INSTALLATION
Toe Link —
Cobra
Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
2. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
3. Remove the rear brake disc. For additional information, refer to Section 206 - 04 .
4. Support the lower suspension arm and bushing (5A649) with a jack stand.
5. Remove the nut and bolt and disconnect the shock absorber (18125) from the lower suspension arm and bushing. Discard the nut and bolt.
6. Remove and discard the cotter pin and nut.
SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Special Tool(s)
Steering Arm Remover
211-
003 (T64P-9171- A) Klj . 1 ba
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7.
CAUTION: Do not strike the toe link or the knuckle to disconnect the toe link. The
toe link or the knuckle can be damaged.
Using the special tool, disconnect the toe link (5K848) from the knuckle (5A968/5A969).
8. Remove the nut, bolt and the toe link. Discard the bolt and nut.
Installation 1. CAUTION: Make sure the hardened washer is installed between the lower
suspension arm and bushing and the shock absorber. Failure to do so can result in
damage and failure of the lower suspension arm and bushing.
NOTE: The toe link bolt and nuts are of a torque prevailing design. A new bolt and new nuts
must be installed.
NOTE: Use a new cotter pin.
To install, reverse the removal procedure. Klj . 2 ba
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REMOVAL AND INSTALLATION
Spring —
Coil
Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
All vehicles
1. Mark the rear shock absorber (18125) relative to the protective sleeve with the vehicle in a static, level ground position (curb height).
2. Raise the vehicle. For additional information, refer to Section 100 - 02 .
3. Disconnect the anti- lock sensor wire.
SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Special Tool(s)
Hi-
Lift Jack
014- 00942 or Equivalent Klj . 1 ba
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5. Remove the special tool 014-
00942.
6. Raise the suspension until the shock absorber is compressed to the alignment mark (curb height).
7. Tighten the lower arm- to-axle pivot bolt.
8. Lower the rear suspension and remove the jack stand.
Vehicles equipped with a 4.6L 2V engine
9. Install the stabilizer bar. For additional information, refer to Stabilizer Bar in this section.
All vehicles 10. Install the parking brake cable bracket and a new bolt. Klj . 4 ba
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8. Disconnect the parking brake cable and conduits from the knuckles (5A968/5A969).
9. Remove the bolts and the parking brake cable brackets.
10. Remove the bolts and the rear brake lines.
11. Remove the bolts and the ABS sensors. Klj . 2 ba
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12. Unclip the ABS sensor wires from the subframe.
13. Support the lower suspension arm and bushings (5A649) with jack stands.
14. Remove the nuts, bolts and disconnect the shock absorbers (18125) from the lower suspension
arm and bushings. Discard the bolts and nuts.
15. Lower the lower suspension arm and bushings and remove the jack stands.
16. Support the rear subframe using the special tool 014- 00765.
17. Remove and discard the nuts from the subframe front bolts. Klj . 3 ba
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6. Remove the special tool 014-
00765.
7. Support the lower suspension arm and bushings with jack stands.
8. CAUTION: Make sure the hardened washer is installed between the lower
suspension arm and bushing and the shock absorber. Failure to do so can result in
damage and failure of the lower suspension arm and bushing.
Connect the shock absorbers to the lower suspension arm and bushing and install new bolts
and nuts.
9. Clip the ABS sensor wires to the subframe.
10. Install the ABS sensors and the bolts. Klj . 6 ba
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REMOVAL AND INSTALLATION
Shock Absorber
Removal
WARNING: All vehicles are equipped with gas pressurized shock absorbers which will
extend unassisted. Do not apply heat or flame to the shock absorbers during removal or
component servicing. Failure to follow these instructions can result in personal injury.
CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
CAUTION: When using a hoist that lifts the vehicle by the frame, install new shock
absorbers one at a time.
1. Open the luggage compartment lid. Position the carpet out of the way.
2. Remove and discard the retaining nut, washer and insulator assembly.
3. Raise the vehicle. For additional information, refer to Section 100 - 02 .
4. Remove the shock absorber (18125). 1. Remove and discard the bolt and nut.
2. Remove the shock absorber.
Installation SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Klj . 1 ba
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