clip FORD MUSTANG 2003 Repair Manual

33. Install the LH timing chain on the camshaft sprocket, aligning the copper (marked) link with the
timing marks on the sprocket.
34. NOTE: The LH timing chain tensioner arm has a bump near the dowel hole for identification.
Position the LH timing chain tensioner arm on the dowel pin and install the LH timing chain
tensioner.
35. Remove the retaining clip from the LH timing chain tensioner. Klj . 14 ba
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36. Position the RH (outer) timing chain on the crankshaft sprocket, aligning the copper (marked)
link with the timing marks on the sprocket.
37. Install the RH timing chain on the camshaft sprocket, aligning the copper (marked) link with the timing marks on the sprocket.
38. Position the RH timing chain tensioner arm on the dowel pin and install the RH timing chain tensioner.
39. Remove the retaining clip from the RH timing chain tensioner. Klj . 15 ba
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75. Clip the harness to the bracket.
76. Connect the A/C compressor electrical connector.
77. Connect the crankshaft position (CKP) sensor electrical connector.
78. Install the fuel charging wiring harness bracket bolt. Klj . 27 ba
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IN-
VEHICLE REPAIR
Intake Manifold — Upper
Removal 1. Remove the air intake scoop bracket. For additonal information, refer to Section 303 - 12 .
2. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Disconnect the accelerator cable, the speed control actuator cable and the return spring.
4. Remove the bolts, disconnect the clip and position the cables out of the way.
5. Disconnect the throttle position (TP) sensor. 6. Disconnect the evaporative emissions (EVAP) return hose. SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
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9. Connect the EVAP return hose.
10. Connect the TP sensor.
11. Position the cables and bracket. zInstall the bolts, connect the clip.
12. Connect the throttle cable, the speed control actuator cable and throttle return spring. Klj . 6 ba
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7.
CAUTION: The bolts are different lengths and must be returned to their original
location.
NOTE: RH shown; LH similar.
Remove the bolts and the timing chain guides.
Installation 1. CAUTION: Timing chain procedures must be followed exactly or damage to the
pistons or valves will result.
Compress the tensioner plunger, using a soft- jawed vise.
2. Install a retaining clip on the tensioner to hold the plunger in during installation. zRemove the tensioner from the vise. Klj . 3 ba
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11.
NOTE: LH shown; RH similar.
Position the tensioner arms and tensioners, and install the bolts.
12. Remove the retaining clips from the timing chain tensioners.
13. Position the crankshaft sensor ring on the crankshaft.
14. Install the engine front cover. For additional information, refer to Engine Front Cover in this
section. Klj . 6 ba
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51. Disconnect and remove the lower hose from the radiator.
52.
NOTE: Drain the power steering fluid into a suitable container.
Disconnect the hose from the power steering reservoir.
53. Remove the bolt and the anti- rotation clip.
54. Loosen the fitting and disconnect the high pressure hose from the power steering pump. Klj . 13 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Piston —
Pin Connecting Rod, Floating Pin
Disassembly 1. Remove the clips.
2. Remove the piston pin from the piston and connecting rod assembly.
3. Remove the connecting rod from the piston.
SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
SAE 5W-
20 Premium Synthetic
Blend Engine Oil
XO- 5W20- QSP WSS-
M2C153-
H Klj . 1 ba
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4. Install the piston pin retaining clips in the piston. Klj . 3 ba
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