clutch FORD MUSTANG 2003 Manual Online

REMOVAL AND INSTALLATION
Clutch Pedal Position (CPP) Switch
Removal
1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Disconnect the connector.
3. Remove the bolt and the clutch pedal position (CPP) switch.
Installation 1. To install, reverse the removal procedure.
SECTION 303-
14: Electronic Engine Controls 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

SPECIFICATIONS
a
MERCON® V is not interchangeable at this time with the current MERCON® fluids. Check the
transmission fluid level indicator to determine the correct fluid and refer to the Workshop/Owner
publication to determine the correct service interval for the specific vehicle. SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual General Specifications
Item Specification
Fluid
a Motorcraft MERCON® V Transmission Fluid XT
-5-QM MERCON®
V Fluid Capacities
3.8L engine 13.2L (13.9 quarts)
4.6L engine 12.0L (12.8 quarts)
Fluid Filter
Inline Transmission Fluid Filter Kit XC3Z-
7B155- AA Inline Transmission Fluid Filter XC3Z-
7B155- BA Lubricant
Ford Multi-Purpose Grease D0AZ-19584-
AA ESB-
M1C93- B
Torque Converter End Play Item Specification
New or remanufactured 0.355-
1.04 mm (0.014- 0.074 in) Used 0.355-
1.87 mm (0.014- 0.074 in)
Band and Clutch Application Chart Gear Overdrive
Band Low
Reverse Band Forward
Clutch Direct
Clutch Interm
Friction Clutch Reverse
Clutch Interm
One-Way
Clutch Planetary
One- Way
Clutch 1st Gear
Manual Low A A H
2nd Gear
Manual Low A A A H
1st Gear —
(D)
(Overdrive) A H
2nd Gear —
(
D)
(Overdrive) A A H
3rd Gear —
(
D)
(Overdrive) A A A O/R
4th Gear —
(
D) A A A O/R Klj . 1 ba
62003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

Item Specification
mm inch
Green thickness 1.217-
1.371 0.050-0.054
Yellow thickness 1.727-
1.828 0.068-0.072
Natural thickness 2.159-
2.260 0.085-0.089
Red thickness 2.590-
2.692 0.102-0.106
Blue thickness 3.022-
3.124 0.119-0.123
Forward Clutch Pack Item Specification
mm inch
Clearance 1.17-1.63 0.046-0.068
Snap ring thickness 1.524-
1.625 0.060-
0.064 1.880-
1.981 0.074-
0.078 2.235-
2.337 0.088-
0.092 2.591-
2.692 0.102-
0.106
Reverse Clutch Pack Item Specification
mm inch
Clearance 1.27-
1.94 mm (0.050-0.076 in)
Snap ring thickness 1.524-
1.625 0.060-0.064
1.880-1.981 0.074-0.078
2.235-2.337 0.088-0.092
2.591-2.692 0.102-0.106
Direct Clutch Pack Item Specification
mm inch
Clearance 1.5748-21.59 0.062-0.85
Snap ring thickness 1.270-
1.372 0.050-0.054
1.625-1.727 0.064-0.068
1.98,1-2.083 0.078-0.082
2.337-2.438 0.092-0.096
Intermediate Clutch Pack Item Specification
mm inch Klj . 4 ba
62003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Transmission Description
The 4R70W has the following features:
zWide ratio gears
z Four speeds
z Rear wheel drive
z Automatic
z Electronic shift
z Torque converter clutch control
z Line pressure controls
The transmission uses Ravigneaux- style double-pinion gearset with two bands, one one- way roller
clutch, one mechanical diode and four friction clutches to produce four forward gears and Reverse.
4R70W Automatic Transmission SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

z
Apply and release of the torque converter clutch.
z Maximum fuel economy during normal operation.
Second Position
This position provides:
zSecond gear start and hold.
z The torque converter clutch can apply and release.
z Improved traction and engine braking on slippery roads.
z Engine braking for descending steep grades.
First Position
If this position is selected at normal road speeds, the transmission will shift into second gear, then into
first when the vehicle reaches a speed below approximately 45 km/h (28 mph).
This position provides:
zFirst gear operation only.
z Engine braking for descending steep grades. Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Shift Patterns
Upshifts
Transmission upshifting is controlled by the powertrain control module (PCM). The PCM receives
inputs from various engine or vehicle sensors and driver demands to control shift scheduling, shift feel
and torque converter clutch (TCC) operation.
Downshifts
Under certain conditions the transmission will downshift automatically to a lower gear range (without
moving the gearshift lever). There are three categories of automatic downshifts; Coastdown, Torque
Demand and Forced or Kickdown shifts.
Coastdown
The coastdown downshift occurs when the vehicle is coasting down to a stop.
Torque Demand
The torque demand downshift occurs (automatically) during part throttle acceleration when the
demand for torque is greater than the engine can provide at that gear ratio. If applied, the transmission
will disengage the TCC to provide added acceleration.
Kickdown
For maximum acceleration, the driver can force a downshift by pressing the accelerator pedal to the
floor. A forced downshift into a lower gear is possible below calibrated speeds. Specifications for
downshift speeds are subject to variations due to tire size, engine and transmission calibration
requirements.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

8 7A106 Body assembly —
front pump (part of 7A103) 9 7A136 Gasket —
front pump 10 7H169 Gear —
pump inner gerotor (part of 7A103) 11 7H169 Gear —
pump outer gerotor (part of 7A103) 12 7A108 Support assembly —
front pump 13 N605787-
S Bolt —
M8-1.25 x 25 hex flange head (5- attaches
7A108 to 7A103) 14 7D014 Washer —
front pump support thrust — select fit
No. 1 15 7D020 Seals —
reverse clutch cylinder (2 req'd) 16 7D019 Seals —
forward clutch cylinder (2 req'd) 17 7F225 Seal —
intermediate clutch piston inner 18 7F224 Seal —
intermediate clutch piston outer 19 7E005 Piston kit —
intermediate clutch 20 7A609 Intermediate clutch anti-
rattle clip (model
dependent) 21 7B442 Plate —
intermediate clutch external spline (select
fit) (steel) 22 7B164 Plate assembly —
intermediate clutch internal
spline (friction) 23 7B066 Plate —
intermediate clutch pressure 24 7F196 Band assembly —
overdrive 25 391267-
S Ring —3-
21/64 retains type SU external (retains
7F262 to 7F215) 26 7F271 Clutch assembly —intermediate one-
way clutch 27 7D044 Drum assembly — reverse clutch
28 7D403 Seal —
reverse clutch piston outer 29 7D402 Piston assembly —
reverse clutch 30 7D404 Seal reverse clutch piston inner
31 7D256 Ring —
reverse clutch piston pressure 32 7B070 Spring —
reverse clutch piston return 33 7A577 Spring —
reverse clutch piston spring 34 7B066 Plate —
reverse clutch front pressure 35 7B164 Plate —
reverse clutch internal spline (friction) 36 7B442 Plate —
reverse clutch external spline (steel) 37 7B066 Plate —
reverse clutch rear pressure 38 7B497 Seals —
input shaft (2 req'd) 39 7D483 Retainer —
reverse clutch pressure plate —
( select fit) 40 7A166 Bearing and race assembly —
forward clutch No.
2 41 7F207 Cylinder and input shaft assembly —
forward
clutch 42 7A548 Seal —
forward clutch piston outer Klj . 3 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

43 7C099 Seal —
forward clutch piston inner 44 7A262 Piston —
forward clutch 45 7A480 Spring —
forward clutch piston return 46 7A527 Retainer return spring —
forward clutch 47 388099-
S Snap ring —
retaining — 1-59/64 (retains 7A529
in 7F207) 48 7E085 Spring —
rear clutch pressure plate (model
dependent) 49 7B442 Plate —
forward clutch external spline (steel) 50 7B164 Plate —
forward clutch internal spline (friction) 51 7B066 Plate —
forward clutch pressure 52 7D483 Snap ring —
retaining (select fit) 53 7F231 Bearing and race assembly —
forward clutch front
No. 3 54 7B067 Hub —
forward clutch 55 7F351 Shaft —
intermediate stub 56 7C096 Bearing and race assembly —
forward clutch hub
No. 4 57 7A019 Gear assembly —
reverse sun 58 7F244 Bearing and race assembly —
forward clutch sun
gear No. 5 59 388501-
S Retaining ring —
center support — 7- 7/92 60 7A399 Gear assembly —
forward clutch sun 61 7F277 Spring —
case to planet support 62 7A130 Support assembly —
planetary gear 63 7A089 OWC cage spring and roller assembly —
planetary
64 7A398 Planetary assembly (model dependent)
65 7D095 Band assembly —
reverse 66 377437-
S Retaining ring —
0.58 thick (locates reverse band
during assembly) 67 7F236 Hub —
direct clutch 68 7F243 Bearing and race assembly —
direct clutch inner
No. 7 69 7F237 Support —
direct clutch inner bearing 70 7D483 Retaining ring —
direct clutch pressure plate
(select fit) 71 7B066 Plate —
direct clutch pressure 72 7B164 Plate —
direct clutch internal spline (friction) 73 7B442 Plate —
direct clutch external spline (steel) 74 388104-
S Retainer ring — 1-
19/32 (retains 7F235 to 7F283) 75 7F235 Retainer and spring assembly —
direct clutch 76 7A262 Piston assembly —
direct clutch 77 7C099 Seal —
direct clutch piston inner Klj . 4 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

78 7A233 Seal —
direct clutch piston outer 79 7A153 Gear —
output shaft ring 80 7F283 Cylinder assembly — direct clutch
81 7F274 Seals —
output shaft small — direct clutch (2
req'd) 82 7F240 Bearing and race assembly —
direct clutch outer
No. 8 83 7060 Shaft assembly —
output (model dependent) 84 7F273 Seal —
output to case shaft large (3 req'd) 85 87054-S94 Seal
— O- ring (piloted output shaft only) (model
dependent) 86 7D164 Hub —
output shaft 87 97713-
S Snap ring
— 1-13/16 retaining (retains 7D164 to
7060) 88 7C122 Snap ring —
retaining (retains 7D164 to 7A153) 89 7025 Bushing —
rear case 90 7F242 Bearing and race assembly — case rear No. 9
91 7005 Case assembly
92 7086 Gasket —
extension (model dependent) 93 N803747-
S1101 Bolt —
M8-1.25 x 30 (6- attaches 7A039 to 7005)
(model dependent) 94 7A039 Extension housing assembly (model dependent)
95 — Bushing —
extension housing (part of 7A039) 96 7052 Seal assembly —
extension housing (model
dependent) 97 390318-
S100 Pipe plug —
1/8-27 Dryseal tapered (5 req'd) 98 7F295 Pin —
overdrive band anchor 99 388142-
S Pin —
reverse band anchor (part of 7005) 100 7034 Vent assembly —
case 101 N605771-
S427 Bolt —
M6-1.0 x 14 hex head (attaches output
shaft speed sensor to case) 102 7H103 Sensor assembly —
transmission output shaft
speed 103 N811757-
S100 Seal —
14.0 x 1.78 O- ring (2 req'd) 104 N806933-
S102 Bolt and washer assembly —
M6-1.0 x 25 mm (1
in) (2-attaches 7F293 to 7005) (model dependent) 105 7F293 Sensor —
transmission range 106 7A256 Lever assembly —
manual control (model
dependent) 107 7H296 Link assembly —
manual control (model
dependent) 108 7C493 Shaft —
transmission manual control lever (model
dependent) 109 N808737- Nut —
M10-1.5 (attaches 7A256 to 7C493) Klj . 5 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

144 7G326 Nested spring
— 1-2 (inner spring) (vehicle
dependent) 145 7F247 Cover and seal assembly — 1-
2 accumulator 146 7384 Ring — 2-
1/16 retaining type HU internal (retains
7H300 to 7005) 147 N807178-
S1000 Bolt —
M6-1.0 x 18 hex head (12- attaches
reinforcing plate to valve body) 148 7F282 Plate —
valve body reinforcing (part of 7A100) 149 7C155 Gasket —
valve body separator upper 150 7A008 Plate —
control valve body separator (part of
7A100) 151 7D100 Gasket —
valve body separator lower 152 7D174 Valve —
converter drainback 153 7A091 Body assembly —
main control 154 7H173 Gasket —
valve body cover plate 155 7C034 Plate —
valve body cover (part of 7A100) 156 N807178-
S1000 Bolt —
M6-1.0 x 18 hex head (11- attaches 7C034
to 7A100 (part of 7A100) 157 7A100 Control assembly —
main (model dependent) 158 7A098 Filter and seal assembly —
fluid 159 7A191 Gasket —
transmission pan 160 7A194 Pan — transmission
161 N605785-
S1036 Bolt —
M8-1.25 x 18 hex flange head (14-
attaches 7A194 to 7005) 162 7L027 Magnet —
ceramic case (part of 7A194) 163 N808947-
S1300 Bolt —
M8-1.25 x 46 hex shoulder pilot (2-
attaches 7C034 to 7A100) 164 N807179-
S1000 Bolt —
M6-1.0 x 52 hex flange head (12- attaches
7A100 to 7005) 165 7H111 Retainer — solenoid
166 7E195 Ball —
1/4 diameter coast booster valve shuttle (8
req'd) 167 7H187 Screen —
solenoid pressure supply 168 N800670-
S1000 Bolt —
M6-1.0 x 40 hex flange head (13- attaches
7A100 to 7005) 169 7E332 Spring assembly —
manual valve detent 170 7Z276 Seal —
0.864 x 0.070 O- ring (2 req'd) 171 7G276 Bulkhead assembly — wiring connector
172 7G276 Bulkhead assembly —
connector (molded lead
frame) 173 7Z484 Seal —
6.07 x 1.70 O- ring (2 req'd) 174 7G484 Solenoid valve —
transmission shift 175 7G136 Solenoid valve —
transmission torque converter
clutch 176 N807178-
S1000 Bolt —
M6-1.0 x 16 hex head (retains 7D136 and
7G484 to 7A100) Klj . 7 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...