AC system FORD MUSTANG 2003 Workshop Manual

GENERAL PROCEDURES
Replacement of the Weld Nut and Reinforcement
1. NOTE: The following is for Coupe, Front and Rear, and Convertible rear only.
NOTE: If the safety belt anchor nuts or reinforcements are stripped or missing, a new
nut/reinforcement plate must be installed.
Expose the suspect anchor point.
2. Drill out two 8 mm (0.32 in) (5/16 inch) diameter access holes adjacent to the weld nut clearance hole.
3. Thread a length of copper welding wire through the clearance hole and position to secure the weld nut and washer.
4. Use MIG wire feed welder and plug weld a 7/16 inch weld nut and standard washer in place at the two 8 mm (5/16 inch) holes.
5. Metal finish as necessary.
6. Install the restraint system.
7. Carry out the Functional Test. For additional information, refer to Safety Belt System in this
section.
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GENERAL PROCEDURES
Safety Belt Procedure After a Collision
WARNING: All safety belt assemblies include retractors, buckles, front seat belt buckle
support assemblies (slide bar, if so equipped), shoulder belt height adjuster (if equipped), child
safety seat tether bracket assemblies (if equipped) and attaching hardware should be inspected
after any collision. Ford recommends new safety belt assemblies be installed unless a qualified
technician finds the assemblies show no damage and operate correctly. Safety belt assemblies
not in use during a collision should also be inspected and new assemblies installed if either
damage or incorrect operation is noted.
1. Before installing a new safety belt assembly, the safety belt attaching areas must be inspected for damage and distortion. If the attaching points are damaged and distorted, the sheet metal
must be worked back to its original shape and structural integrity.
2. Install the new safety belt(s); refer to the procedure in this section. Carry- out the Functional
Test. For additional information, refer to Safety Belt System in this section.
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GENERAL PROCEDURES
Safety Belt Tongue Rotated on Belt
1. Grasp the belt tongue and pull the belt webbing down to form a loop through the upper (longer and narrower) slot in the tongue.
2. Rotate and fold the belt webbing over itself within the slot to remove the twist.
3. Pull the excess belt webbing back through the upper slot in the belt tongue.
4. Grasp the belt tongue and pull the belt webbing up to form a loop through the low slot in the tongue.
5. Rotate and fold the belt webbing over itself within the slot to remove the twist.
6. Pull the excess belt webbing through the slot.
7. NOTE: Dual slot tongue shown; single slot tongue is similar.
The safety belt tongue should face inward when completed.
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REMOVAL AND INSTALLATION
Retractor —
Front Seat Safety Belt, Coupe
Removal 1. Remove the quarter trim panel (31012). For additional information, refer to Section 501 - 05 .
2. Using the special tool, remove the bolt and the safety belt retractor. zRemove the mastic seal.
3. Using the special tool, remove the safety belt anchor bolt.
4. Using the special tool, remove the D- ring bolt.
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Special Tool(s)
Torx Bit, Safety Belt Bolt
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5. Using the special tool, install the D-
ring bolt.
6. Install the quarter trim panel. For additional information, refer to Section 501 - 05 .
7. The shoulder belt must pass through the belt holder on the top of the seatback.
8. Check the active restraint system for correct operation. Klj . 3 ba
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REMOVAL AND INSTALLATION
Retractor —
Front Seat Safety Belt, Convertible
Removal 1. Remove the quarter trim panel (31012). For additional information, refer to Section 501 - 05 .
2. Remove the nut and bolts and safety belt retractor.
Installation
NOTE: Make sure the safety belt is not twisted.
1. The shipping clip must remain attached prior to the installation of the retractor into the vehicle. The clip must be removed after the retractor is installed. 2. Position the safety belt retractor. Install the nut and bolts. SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Special Tool(s)
Torx Bit, Safety Belt Bolt
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3. The shoulder belt must pass through the belt holder on the top of the seatback.
4. Install the quarter trim panel. For additional information, refer to
Section 501 - 05 .
5. Check the active restraint system for correct operation. Klj . 2 ba
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REMOVAL AND INSTALLATION
Retractor —
Rear Seat Safety Belt, Coupe
Removal 1. Remove the quarter trim panel (31012) and the angel wing trim. For additional information, refer to Section 501 - 05 .
2. Using the special tool, remove the D- ring bolt.
3. Using the special tool, remove the bolt and the safety belt retractor (611B68).
4. Remove the bolt.
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Special Tool(s)
Torx Bit, Safety Belt Bolt
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4. Install the quarter trim panel (31012) and the angel wing trim. For additional information, refer to
Section 501 - 05 .
5. Make sure the shoulder belt passes through the belt holder on the top of the seatback.
6. Check the active restraint system for correct operation. Klj . 3 ba
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REMOVAL AND INSTALLATION
Retractor —
Rear Seat Safety Belt, Convertible
Removal 1. Remove the rear seat cushion.
2. Remove the luggage compartment front lining board (45444).
3. Release the safety belt guide.
4. Using the special tool, remove the safety belt anchor bolt.
5. Using the special tool, remove the bolt and the rear safety belt retractor.
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Special Tool(s)
Torx Bit, Safety Belt Bolt
501-
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