heater FORD MUSTANG 2003 Workshop Manual

Cylinder Block and Lower End Components 9 18801 Radio ignition interference capacitor
10 12281 Ignition wire set —
LH 11 18696 Tube assembly
12 9424 Intake manifold (lower)
13 9439 Intake manifold gasket —
RH 14 9439 Intake manifold gasket —
LH 15 9A424 Intake manifold seal (rear)
16 6A008 Cylinder head-
to-block dowel 17 6010 Cylinder block
18 6A373 Engine rear plate (automatic transmission)
19 6375 Flywheel (automatic transmission)
20 6375 Flywheel (manual transmission)
21 6A372 Engine rear plate (manual transmission)
22 6723 Oil pan rear seal
23 6675 Oil pan
24 7120 Pilot bushing
25 9278 Oil pressure sensor
26 9B339 Oil pressure sensor fitting
27 9A424 Intake manifold seal (front)
28 18663 Heater water outlet tube
29 8255 Thermostat housing-
to-intake manifold gasket 30 8592 Water outlet connection
31 9875 Water thermostat
32 9D475 EGR valve
33 9H465 Vacuum control solenoid
34 9723 Accelerator cable bracket
35 9E936 Throttle body gasket
36 9J433 EGR transducer
37 9E498 Vacuum hose
38 12280 Ignition wire set —
RH Klj . 5 ba
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8. Remove the heater bypass tube. For additional information, refer to
Section 303 - 03A .
9. Disconnect the heater hose.
10. Disconnect the exhaust gas recirculation (EGR) vacuum tube.
11. Disconnect the EGR tube from the EGR valve.
12. Disconnect the radiator upper hose and coolant bypass hose. Klj . 2 ba
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6. Connect the electrical connector.
7. Connect the coolant hoses.
8. Connect the EGR tube.
9. Connect the EGR vacuum tube.
10. Lubricate the O- ring with water and install the heater hose. Klj . 7 ba
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11. Install the heater bypass tube. For additional information, refer to
Section 303 - 03A .
12. Connect the IMRC electrical connector.
13. Position and connect the engine wire harness. Install the pin- type retainers.
14. Connect the fuel supply tube spring lock coupling. For additional information, refer to Section 310 - 00 .
15. Connect the FRP sensor electrical connector and the vacuum hose. Klj . 8 ba
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7. Disconnect the upper radiator hose and the bypass hose.
8. Remove the camshaft position (CMP) sensor.
9. Remove the heater water outlet tube. For additional information, refer to
Section 303 - 03A .
10. Remove the camshaft synchronizer assembly.
11. Disconnect the lower radiator hose. Klj . 2 ba
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9. Connect the crankshaft position sensor electrical connector.
10. Connect the lower radiator hose.
11. Install the camshaft synchronizer assembly. For additional information, refer to Section 303 - 14 .
12. Install the heater water outlet tube. For additional information, refer to Section 303 - 13 .
13. Install the camshaft position (CMP) sensor, and connect the electrical connector. Klj . 7 ba
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14. Position the accelerator cable bracket (9723) aside.
zRemove the bolts.
15. Remove the air cleaner outlet tube (9B659) and the air cleaner assembly. For additional information, refer to Section 303 - 12 .
16. Disconnect the A/C manifold and tube (19D734). For additional information, refer to Section 412 - 03 .
17. Disconnect the A/C compressor electrical connector.
18. Disconnect the fuel supply line (9J337). For additional information, refer to Section 310 - 00 .
19. Disconnect the heater hoses (12270). Klj . 4 ba
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27. Remove the heater water outlet tube.
28.
NOTE: Record the location of the long bolts and the short bolts.
Remove the lower intake manifold and the intake manifold gasket.
29. Remove the accessory drive belt.
30. Remove the water pump pulley. Klj . 8 ba
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70. Using the camshaft bearing service set, remove the engine dynamic balance shaft bearings.
71. If equipped, remove the engine block heater. For additional information, refer to
Section 303 -
03A .
72. NOTE: For cleaning purposes, the plugs should be removed.
If necessary, remove the following: 1. the cylinder block dowels.
2. the oil gallery plugs.
3. the water jacket plugs. Klj . 20 ba
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CAUTION: The moving components must be lubricated with clean engine oil before
assembly.
CAUTION: The components with oil holes must be correctly aligned with the oil feed
holes.
1. If necessary, install the following: 1. the cylinder block dowels.
2. the oil gallery plugs.
3. the water jacket plugs.
2. If equipped, install the engine coolant heater. For additional information refer to Section 303 -
03A .
3. Using the camshaft bearing service set, install the engine dynamic balance shaft bearings. Adapter, Crankshaft Rear Seal
(Use only the adapter and the
center jack screw)
303-
S560 (T96T-6701- A) Spreader Bar
303-
D089 (D93P-6001- A3)
Material Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392-
A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Pipe Sealant with Teflon®
XW7Z-19554-
AA WSK-
M2G350-
A2 Klj . 2 ba
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