wheel FORD S-MAX 2006 Service Repair Manual

Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bLock\bMod\fleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\fsteering\fwheel\fmodule.\f
Re
fer\fto:\f Steering\fWheel\fModule \f(211-05\f
Ste

ering\fColumn\fSwitches,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. \f
5. Turn\fthe\fignition\fkey\fto\fposition\fI.\f
6. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
2.0\fDur\btec-HE\f(MI4)\f
Ap

\brt\ffrom\f\b\ffew\fch\bnges,\fthe\f2.0L\fDur\btec-HE\f(MI4)\fengine\fis\fl\brgely\fb\bsed\fon\fthe\fengine\f
\blre\bdy\fused\fin\fFocus\f2004.75\f(07/2004-)\fvehicles.\f
Key\ffe\btures\fof\fthe\fengine\finclude:\f

Direct\fignition\fcoils\f\f

Electronic\fthrottle\fv\blve\f\f

Mech\bnic\bl\fthermost\bt\f\f

V\bri\bble\fint\bke\fsystem\fwith\fswirl\fv\blves\f\f

Du\bl-m\bss\fflywheel\f\f

Oil\fcooler\f
Ch\bnges\fover\fthe\fv\bri\bnt\fl\bst\finst\blled\fin\fFocus\f2004.75\f(07/2004-)\fvehicles\finclude:\f

Exh\bust\fm\bnifold;\fthe\fsh\bpe\fof\fthe\findividu\bl\fpipes\fh\bs\fbeen\fch\bnged\fto\f\bccommod\bte\f
th

e\fnew\fposition\fof\fthe\f\bltern\btor.\f
Exh\bust\fm\bnifold\f
\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f
(30

8-01A\fClutch\f-\fVehicles\fWith:\f5-Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMTX75,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01A\fEngine\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
Hose clamp remover/installer
Hydraulic jib crane 1. Inst\bll\fthe\fspeci\bl\ftools.\f
Spe
cial\bTool(\f):\b 303-435,\f303-435-06,\f 303-435-
11A \f
2

. R

emove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-122\f
Ge n

eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
\f
\f
\f
\f
\f
\f
\f\f
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18. \f
19. \f
20. Disc\brd\fthe\fflywheel\fbolts.\f Special\bTool(\f):\b 303-254\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
308-204\f
Aligner,\fClutch\fDisc\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. Special\bTool(\f):\b 308-204\f
Tor
que:\b 29\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Removal
In

stallation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fTr\bnsmission\f-\f2.0L\fEcoBoost\f
SCTi\f(147kW/203PS)\f-\fMI4\f(307-01C,\f
Remov\bl).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01B\fEngine\f-\f2.0L\f
Eco

Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
\f
\f
\f\f
\f\f
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Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Installation
Spe\fial Tool(s)
Mat
erials
Removal
303-735\f
Alignment\fPeg,\fC\bmsh\bft
\f
308-761\f
Locking\fTool,\fFlywheel\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1. \f
2. Refer\fto:\f Air\fCle\bner\f(303-
12B\fInt\bke\fAir\fDistribution\f
\bnd\fFiltering\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\f
th

e\fcompressed\fspring.\f
\f
\f
\f\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
Ma
terials
General Equipment
205-316A\f
Alignment\fPins,\fSubfr\bme\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-720\f
Setting\fG\buge,\fClutch\fCl\bws
\f
308-761\f
Locking\fTool,\fFlywheel\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-PAGWSA-M1C246-A\f/\f8U7J-M1C246-AA
Hose \flamp remover/installer
Hydrauli\f jib \frane
Mounting table set
Retaining Strap
Transmission ja\fk 1. \f
\f
\f
\f
\f
\f
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