wheel FORD S-MAX 2006 Service Repair Manual

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
2.3L\fDur\btec-HE\f(MI4)\f
Ap

\brt\ffrom\f\b\ffew\fch\bnges,\fthe\f2.3L\fDur\btec-HE\f(MI4)\fengine\fis\fl\brgely\fb\bsed\fon\fthe\f2.0L\f
Dur\btec-HE\fengine\f\blre\bdy\fused\fin\fthe\fS-MAX/G\bl\bxy\f2006.5\f(03/2006-).\f
Key\ffe\btures\fof\fthe\fengine\finclude:\f

Direct\fignition\fcoils\f\f

Electronic\fthrottle\fv\blve\f\f

Mech\bnic\bl\fthermost\bt\f\f

v\bri\bble\fM\bnifold\fRunner\fControl\f\f

Du\bl-m\bss\fflywheel\f\f

High-perform\bnce\foil\fpump\f
Differences\ffrom\fthe\f2.0L\fDur\btec-HE\f(MI4)\fengine\fv\bri\bnt\ffitted\fto\fthe\fS-
MA

X/G\bl\bxy\f2006.5\f(03/2006-)\fMI4)\f\bre:\f

V\bri\bble\fc\bmsh\bft\ftiming\f(VCT)\f\f

Integr\bl\fdipstick\f\f

B\bl\bnce\fsh\bfts\f
V\bri\bble\fc\bmsh\bft\ftiming\f(VCT)\f
\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
dri

ve)\f
Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. R

efer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
4. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
5. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
6. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
\f\f
\f\f
\f\f
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All\fVehicles\f
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
drive)\f
7. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
8. \f
9. NOTE:\fReuse\fthe\foil\fse\bl\fif\fit\fis\fnot\fd\bm\bged.\f
10. \f
1 1

. Refer\fto:\fAnl\bsser\f(303-06A\fAnl\bsssystem\f-\f2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
drive)\f
3.
Torque: 2
5\fNm\f
4. Torque: 48\fNm
\f
5. Torque: 48\fNm
\f
6. Torque: 48\fNm
\f
7. Torque: 36\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
All\fVehicles\f
8. Refer\fto:\fAnl\bsser\f(303-06A\fAnl\bsssystem\f-\f2.0L\f
Du

r\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
9. \f\f 1.Torque: 48\fNm
\f
2. Torque: 80\fNm
\f
10. Torque: 48\fNm
\f
11. Torque: 48\fNm
\f
12. Torque: 25\fNm
\f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Disc\brd\fthe\fdriving\fpl\bte\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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4. Remove\fthe\fleft-h\bnd\fwheel.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. \f
7. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
8. \f
9. \f
10. \f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.Install t\be Spe\fial Tool(s): 30
3-435,\f303-435-06,\f
303-435-11A \f
2. Re
move t\be Spe\fial Tool(s): 303-122\f
Gen

eral Equipment: Hydr\bulic\fjib\fcr\bne \f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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13. \f
14. Disc\brd\fthe\fflywheel\fbolts.\f Spe\fial Tool(s): 303-254\f
\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06
\f
303-699\f
Wrench,\fOil\fFilter\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. \f\f 1.Torque:\b 20\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 25\fNm
\f
4. Torque:\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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