wheel FORD S-MAX 2006 Service Repair Manual

Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) -
\fW, Emission Requirements: Stage IV -
Engine Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
1. \f
2. \f
\f
\f
\f
\f
\f
\f
\f
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Engine - \b.0L \furatorq-T\fCi (85kW/115PS)
- \fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) -
\fW, Emission Requirements: Stage IV -
Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Assembly
Special Tool(s)
Ma
terials
General Equipment
NOTE: Make sure that these components are installed to the noted removal position.

205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-1057\f
Inst\bller,\fM\bin\fBe\bring\fCup\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
\b mm punch
Piston ring compressor 1.Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
2. \f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 7
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Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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9.If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\fsensor,\fposition\f
the\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley\f\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b2\fNm
\f
10. \f\f

If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\fCMP\f
sensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley.\f\f


Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\fsensor\f\bnd\fthe\f
int\bke\fm\bnifold\f(X).\f\f


Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\fbetween\fthe\f
CMP\fsensor\f\bnd\fthe\fint\bke\fm\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\f
tighten\fthe\fret\bining\fbolt.\f
Torque:\b 2\fNm
\f
11. Inspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
12. Spec\fal\bTool(s):\b 205-044-01,\f303-254\f
Tor

que:\b 48\fNm
\f
13. Spec\fal\bTool(s):\b 308-204\f
Tor

que:\b 29\fNm
\f
14. Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Camshaft TimingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
Special Tool(s)
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
1. Refer\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Special\bTool(\f):\b 30
3-735\f
5.Special\bTool(\f):\b 303-1059\f
6. I
f\fthe\fc\bmsh\bft\ftiming\fis\ffound\fto\fbe\fincorrect,\f
proceed\fwith\fthe\f\bdjustment.\f
Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f
\f
\f\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Timing CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1272\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc

essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Install t\be Spe\fial Tool(s): 303-1272\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Torque: \f
70
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
4. \f
\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
205-044\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge
\f
205-044-01\f
Ad\bpter\ffor\f205-044\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing\f
303-254\f
Locking\fTool,\fFlywheel\f
303-336\f
Remover,\fCr\bnksh\bft\fRe\br\fSe\bl\f
1. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01C

\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fM66,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 205-044,\f205-044-01,\f 303-254\f
3. \f
4

. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Balance Shaft
Assembly
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
CA

UTION:\fExtreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\fh\b
ndling\fthese\fcomponents.\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-1270\f
Timing\fPin,\fCr\bnksh\bft\f
303-1329\f
Locking\fTool,\fB\bl\bnce\fSh\bfts
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
Eng

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
\f
\f
\f
\f\f
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cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tighten\fthe\fbolts\fevenly\fin\f2\fst\bges\fin\fthe\f
se
quence\fshown.\f
Torque:\b \f
7\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
En g

ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys

tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Eq\fipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydra\flic jib crane
Mo\fnting table set 1. \f
2. \f
3

. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
5. \f
6. \f
\f
\f\f
\f\f
\f\f
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