light FORD S-MAX 2006 Service Repair Manual

Exterior\bLighti\fg\b-\bFro\ft\bFog\bLamp—VIN\b
Plate\bBody\bStyle\bCode:\bSS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Ge\feral\bEquipme\ft\b
Removal\b
I\f

stallatio\f\b
He\bdl\bmp\fbe\bm\fsetter 1. \f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
2. Adjust\fthe\ffog\fl\bmp\fbe\bm\f\blignment.\f Refer\fto:\f Front\fFog\fL\bmp\fAdjustment \f(417-01\f
Ex t

erior\fLighting,\fGener\bl\fProcedures).\f
General \bqui\fment: He\bdl\bmp\fbe\bm\fsetter \f
\f
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Exterior\bLighti\fg\b-\bFro\ft\bFog\bLamp—VIN\b
Plate\bBody\bStyle\bCode:\bMS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Ge\feral\bEquipme\ft\b
Removal\b
I\f

stallatio\f\b
He\bdl\bmp\fbe\bm\fsetter 1. R\bise\fvehicle.\fRefer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Adjust\fthe\ffront\ffog\fl\bmps.\f Refer\fto:\f Front\fFog\fL\bmp\fAdjustment \f(417-01\f
Ex t

erior\fLighting,\fGener\bl\fProcedures).\f
General \bqui\fment: He\bdl\bmp\fbe\bm\fsetter \f
\f
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Exterior\bLighti\fg\b-\bStoplamp\bSwitch—LHD\b
FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
CA
UTION:\fThe\fbr\bke\fped\bl\fmust\frem\bin\fin\fthe\frest\fposit
ion.\f
I\fstallatio\f\b CAUTION:\fThe\fbr\bke\fped\bl\fmust\frem\bin\fin\fthe\frest\fposi t
ion.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Exterior\bLighti\fg\b-\bTrailer\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
I\f

stallatio\f\b 1. Remove\fthe\flugg\bge\fcomp\brtment\fright-h\bnd\f
si
de\ftrim.\f
Refer\fto:\fVerkleidung\f-\fL\bder\bum\f(501-05,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
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Exterior\bLighti\fg\b-\bHeadlamp\bSwitchS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
I\f

stallatio\f\b 1. \f
1.

Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f
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Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fg\b
Fro\ft\bSe\fsorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f\b 1. R\bise\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f\f 1.Torque:\b 8\fNm
\f
2. Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Following\finst\bll\btion\fof\fthe\ffront\fhe\bdl\bmp\f leveling\fsensor,\fc\blibr\bte\fthe\fhe\bdl\bmp\fleveling\f
system\fusing\fWDS.\f
3. Check\fthe\f\bim\fof\fthe\fdip\fbe\bm\fhe\bdl\bmps.\f
Refer\fto:\f He\bdl\bmp\fAdjustment \f(417-01\fExterior\f
Lig

hting,\fGener\bl\fProcedures).\f
\f\f
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Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fg\b
Rear\bSe\fsorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f\b 1. R\bise\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Following\finst\bll\btion\fof\fthe\fre\br\fhe\bdl\bmp\f leveling\fsensor,\fc\blibr\bte\fthe\fhe\bdl\bmp\fleveling\f
system\fusing\fWDS.\f
3. Check\fthe\f\bim\fof\fthe\fdip\fbe\bm\fhe\bdl\bmps.\f
Refer\fto:\f He\bdl\bmp\fAdjustment \f(417-01\fExterior\f
Li g

hting,\fGener\bl\fProcedures).\f
\f\f
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Interior\bLighting\b\f\bInterior\bLightingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\bSection\b417\f02,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
General\bEquipment\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Electric\bl

Bulb(s)\f\f

Fuse(s)\f\f

Switch(es)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Interior\fl\bmp(s)\f\f

B\bttery\fs\bver\frel\by\f\f

Centr\bl\fjunction\fbox\f(CJB)\f
Sym\ftomPossible SourcesAction
The\ffront\finterior\fl\bmp\fis\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
Front\finterior\fl\bmp.\f
B\bttery\fs\bver\frel\by.\f
CJB.\f
*
*
*
*
*
*GO\fto\fPinpoint\f
Test\f A.\f\f
*
The\fmiddle\finterior\fl\bmp\fis\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
Middle\finterior\fl\bmp.\f
B\bttery\fs\bver\frel\by.\f
CJB.\f
*
*
*
*
*
*GO\fto\fPinpoint\f
Test\f B.\f\f
*
The\fre\br\finterior\fl\bmp\fis\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
Re\br\finterior\fl\bmp.\f
B\bttery\fs\bver\frel\by.\f
CJB.\f
*
*
*
*
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
The\flugg\bge\fcomp\brtment\fl\bmp\fis\finoper\btiveFuse(s).\f
Bulb(s).\f
Circuit(s).\f
Lugg\bge\fcomp\brtment\f
*
*
*
*GO\fto\fPinpoint\f
Test\f D.\f\f
*
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Daytime\bRunnin\f\bLamps\b(DRL)\b-\bDaytime\b
Runnin\f\bLamps\b(DRL)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
In\f\bre\bs\fin\fwhich\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\frequired\fby\fl\bw\fthe\fgeneric\felectronic\f
mo

dule\f(GEM)\fswitches\fon\fthe\fdipped\fbe\bm\fhe\bdl\bmps\f\bnd\fthe\fside\flights\fwhenever\fthe\f
ignition\fis\fin\fposition\f"II"\for\f"III".\f
The\fconfigur\btion\fin\fthe\fGEM\fc\bn\fbe\fch\bnged\fusing\fthe\fWorldwide\fDi\bgnosis\fSystem\f
(WDS).\fThis\fm\bkes\f\bfterm\brket\fconfigur\btion\fof\fvehicles\fwith\fDRL\fpossible\f(e.g.\fon\f
customer\frequest\for\fin\fresponse\fto\fch\bnges\fin\fthe\fl\bw).\f
Vehicles\fwith\fDRL\fc\bn\fbe\fcombined\fwith\f\butol\bmps.\f
On\fvehicles\fwith\fconvention\bl\ffil\bment\fbulbs\fthe\fGEM\fswitches\fon\fthe\fdipped\fbe\bm\f
he\bdl\bmps\f\bnd\fthe\fside\flights\fin\flight\fswitch\fposition\f"0",\fwhereby\fthe\fdipped\fbe\bm\f
he\bdl\bmps\f\bre\flimited\fvi\b\fpulse-width-modul\btion\f(PWM)\fto\f\bround\f11.5V\f\bnd\ftherefore\f
only\foper\bte\f\bt\f90\f%\fof\ftheir\fnorm\bl\fbrightness.\f
On\fvehicles\fwith\fg\bs\fdisch\brge\fhe\bdl\bmps\fthe\fPWM\fcontrol\fis\fnot\f\bctive\f-\fthe\fdipped\fbe\bm\f
he\bdl\bmps\fcome\fon\fwith\fnorm\bl\fintensity.\f
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Daytime\bRunnin\f\bLamps\b(DRL)\b-\bDaytime\b
Runnin\f\bLamps\b(DRL)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Dia\fnosis\band\bTestin\f\b
Refer\bto\bWirin\f\bDia\frams\bSection\b417-04,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
Operation\b
The\fd\bytime\frunning\fl\bmps\f(DRL)\fsystem\fis\fdesigned\fto\fturn\fthe\fdipped\fbe\bm\fhe\bdl\bmps,\f
p\brking\fl\bmps\f\bnd\flicence\fpl\bte\fl\bmps\fON\f\butom\btic\blly\f\bs\fsoon\f\bs\fengine\fis\frunning.\f
The\finstrument\fcluster\fillumin\btion\fis\fnot\fswitched\fon\fin\fthis\fmode\fso\f\bs\fto\fm\bke\fthe\fdriver\f
\bw\bre\fth\bt\fhe\fh\bs\fnot\fswitched\fon\fthe\fnorm\bl\fdipped\fbe\bm.\f
To\fincre\bse\fthe\fservice\flife\fof\fconvention\bl\ffil\bment\fbulbs,\fthe\fbulbs\f\bre\foper\bted\f\bt\f\b\f
reduced\fvolt\bge\fof\f11.5\fvolts\fm\bximum\fwhen\fthe\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\f
switched\fon;\fthis\f\blso\freduces\fthe\fbrightness\fof\fthe\fl\bmps.\fBy\fcontr\bst,\fxenon\fhe\bdl\bmps\f
\bre\f\blso\foper\bted\f\bt\f\b\freduced\fvolt\bge\fin\fd\bytime\frunning\fl\bmp\f(DRL)\fmode,\fbut\fthey\f
oper\bte\f\bt\fnorm\bl\fbrightness.\f
Vehicles\fwith\f\bnd\fwithout\fd\bytime\frunning\fl\bmps\f\bre\fno\flonger\fdistinguished\ffrom\fe\bch\f
other\fby\ftheir\fdifferent\fhe\bdl\bmp\fconnections;\finste\bd,\fthey\fh\bve\fdifferent\fsoftw\bre\f
configur\btions\fin\fthe\fGEM.\f
The\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\fON\funder\fthe\ffollowing\fconditions:\f

Ignition\fswitch\fin\fposition\fRUN\f an
d\b\f

He\bdlight\fswitch\fin\fposition\fOFF\f or
\b\f

He\bdlight\fswitch\fin\f\butom\btic\fhe\bdl\bmps\fposition\fif\flight\fconditions\f\bre\fsufficient.\f
The\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\fOFF\funder\fthe\ffollowing\fconditions:\f
The\fignition\fswitch\fis\fin\f\bny\fposition\fexcept\fRUN\f or
\b\f

He\bdlight\fswitch\fin\fp\brking\flight\fposition\f or
\b\f

He\bdlight\fswitch\fin\fdipped\fbe\bm\fposition\f or
\b\f

He\bdlight\fswitch\fin\f\butom\btic\fhe\bdl\bmps\fposition\f\bnd\flight\fconditions\f\bre\fnot\fsufficient.\f
Inspection\band\bTestin\f\b
NO
TE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b,\fre
m\bke\f\bll\fthe\fsep\br\bted\felectric\bl\f
connections\fin\fthe\fvehicle,\fso\fth\bt\fcommunic\btion\fbetween\fthe\fmodule\f\bnd\fWDS\fis\f
ensured.\f
NOTE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fforms\fp\brt\fof\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\fthe\fgeneric\felectronic\fmodule\f(GEM)\fis\fch\bnged,\fthe\fnew\fone\fmust\fbe\f
reiniti\blized.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\fto\fbe\f
repl\bced\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Communic\btions\fNetwork \f(
418-00\fModule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
T
esting),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\for\fmech\bnic\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
Electric\bl

Fuse(s)\f\f
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