light FORD S-MAX 2006 Service Repair Manual

3.3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c \brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b

Bulb(s)\f\f

Electric\bl\fconnector(s)\f\f

Wiring\floom\f\f

Light\fswitch\f
Sym\ftomPossible SourcesAction
The\fd\bytime\frunning\fl\bmps\f\bre\f
inoper\btiveFuse(s)\f
Circuit(s)\f
Light\fswitch\f
Centr\bl\f
Junction\fBox\f
(CJB)\f Generic\f
electronic\f
module\f(GEM)\f
*
*
*
*
*REFER\fto:\f
He\bdl\bmps \f(417-01\f
Ext
erior\fLighting,\fDi\bgnosis\f\bnd\f
Testing).\f
*
The\fp\brking,\fre\br\f\bnd/or\flicense\f
l\bmps\f\bre\finoper\btive\fwith\fthe\f
d\bytime\frunning\fl\bmps\fON.Circuit(s)\f
Centr\bl\f
Junction\fBox\f
(CJB)\f Generic\f
electronic\f
module\f(GEM)\f
*
*
*REFER\fto:\f
P\brking,\fRe\br\f\bnd\fLicense\f
Pl\bt
e\fL\bmps \f(417-01\fExterior\f
Lig

hting,\fDi\bgnosis\f\bnd\fTesting).\f
*
Стр. 2 из
2
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CD\fch\bnger\f
N\bvig\btion\fsystem\fmodule\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
N\bvig\btion\fsystem\fdispl\by\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
H\bndsfree\fmodule\f/\fBluetooth\fmodule\f/\fvoice\f\bctiv\btion\fmodule\f
Re\br\fse\bt\fentert\binment\fsystem\fmodule\f
Door\fmodule\fon\fthe\fre\br\fp\bssenger\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fp\bssenger\fside\f
Door\fmodule\fon\fthe\fre\br\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fdriver's\fside\f
Switch\funit\fon\fthe\ffront\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Restr\bints\fcontrol\fmodule\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\fmodule\f
Re\br\fA/C\fmodule\f
P\brking\f\bid\fmodule\f
Driver\fse\bt\fmodule\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\ffired\fbooster\fhe\bter\f
Tr\biler\fModule\f
Receiver\fmodule\ffor\fthe\fremote\fcontrol\f/\ftire\fpressure\fmonitoring\f(vi\b\f
LIN\fbus)\f
Generic\felectronics\fmodule\f(GEM)\f
Steering\fwheel\fmodule\f(vi\b\fLIN\fbus\f\bnd\fHS\fCAN\fbus)\f
Light\fswitch\funit\f(vi\b\fLIN\fbus)\f
B\bttery-buffered\fsign\bl\fhorn\f–\f\bnti-theft\f\bl\brm\fsystem\f(BBS)\f(vi\b\fLIN\f
bus)\f
Interior\fmonitoring\fsensors\f(vi\b\fLIN\fbus)\f
Wiper\fmotor\f(front\fleft)\f(vi\b\fLIN\fbus)\f
Light/r\bin\fsensor\f(vi\b\fLIN\fbus)\f
Shock\f\bbsorber\fcontrol\fmodule\f
Collision\fw\brning\fr\bd\br\funit\f(vi\b\fpriv\bte\fCAN\fbus)\f
Collision\fw\brning\fmodule\f
Ge\br\flever\f(\butom\btic\ftr\bnsmission\fonly)\f(vi\b\fLIN\fbus)\f
Tr\bnsmission\fControl\fModule\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fright\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fleft\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp\fmodule\f
ABS\fmodule\for\fESP\fmodule\f
Altern\btor\f(vi\b\fLIN\fbus)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\fsensor\f
Electric\fh\bndbr\bke\fmodule\f
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511745&gui...procarmanuals.com
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Symptom \bhart
B1D17-88No\fcommunic\btions\fpossible\fwith\fthe\f\bnti-theft\f\bl\brm\fsign\bl\fhorn\f
with\fintegr\bted\fb\bttery.GO\fto\fPinpoint\f
Test\f Z.\f
U0231-
00No\fcommunic\btions\fpossible\fwith\fthe\fr\bin\fsensor/light\fsensor.GO\fto\fPinpoint\f
Test\f S.\f
B1130-
88No\fcommunic\btions\fpossible\fwith\fthe\flight\fswitch\funit.GO\fto\fPinpoint\f
Test\f U.\f
U0214-
00No\fcommunic\btions\fpossible\fwith\fthe\fkeyless\fvehicle\fmodule.GO\fto\fPinpoint\f
Test\f J.\f
U0104-
00No\fcommunic\btions\fpossible\fwith\fthe\fcollision\fw\brning\fmodule.GO\fto\fPinpoint\f
Test\f P.\f
U0001-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fHS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AK.\f
U0010-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AJ.\f
SymptomPo\f\fible Source\fAction
Driver's\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Driver's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f A.\f\f
*
P\bssenger\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f B.\f\f
*
N\bvig\btion\fsystem\ftouch\fscreen\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\f-\fvehicles\fequipped\fwith\fDVD\f
n\bvig\btion\fsystem\fwith\ftouch\fscreenFuse(s)\f
Circuit(s)\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*GO\fto\f
Pinpoint\f
Test\f G.\f\f
*
DVD\fdrive\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\f-
\fvehicles\fequipped\fwith\f
DVD\fn\bvig\btion\fsystem\fwith\ftouch\fscreen
Fuse(s)\f
Circuit(s)\f
DVD\fdrive\f
*
*
*GO\fto\f
Pinpoint\f
Test\f H.\f\f
*
Fuel-fired\fbooster\fhe\bter/progr\bmm\bble\ffuel-
fired\fbooster\fhe\bter\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Fuel\ffired\fbooster\f
he\bter\f/progr\bmm\bble\ffuel\f
fired\fbooster\fhe\bter\f
*
*
*GO\fto\f
Pinpoint\f
Test\f I.\f\f
*
Keyless\fvehicle\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Keyless\fvehicle\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f J.\f\f
*
Auxili\bry\fclim\bte\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f K.\f\f
*
R\bin\fsensor/light\fsensor\fnot\fcommunic\bting\fwith\f
the\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
R\bin\fsensor/light\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f S.\f\f
*
Wiper\fmotor\fmodule\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Wiper\fmotor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f T.\f\f
*
Light\fswitch\funit\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Light\fswitch\funit\f
*
*
*GO\fto\f
Pinpoint\f
Test\f U.\f\f
*
Remote\fcontrol/tire\fpressure\fmonitoring\freceiver\f
module\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Remote\fcontrol/tire\fpressure\f
monitoring\freceiver\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f V.\f\f
*
Driver's\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fdriver's\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
Driver's\fside\fre\br\fdoor\fmodule
\f
*
*
*GO\fto\f
Pinpoint\f
Test\f W.\f\f
*
Стр. 2 из
159
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P\bssenger\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fp\bssenger\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f X.\f\f
*
Ge\br\flever\fmodule\fnot\fcommunic\bting\fwith\fthe\f
tr\bnsmission\fcontrol\funit\f(TCM)Fuse(s)\f
Circuit(s)\f
Ge\br\flever\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f Y.\f\f
*
Anti-theft\f\bl\brm\fsign\bl\fhorn\fwith\fintegr\bted\f
b\bttery\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\f
*
*
*GO\fto\f
Pinpoint\f
Test\f Z.\f\f
*
Interior\fmonitoring\fsensor\fnot\fcommunic\bting\f
with\fthe\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Interior\fsc\bnning\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AA.\f\f
*
Tr\biler\fcoupling\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Tr\biler\fcoupling\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f L.\f\f
*
Lights\fcontrol\fmodule\f(LCM)\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f-\fvehicles\f
with\fg\bs\fdisch\brge\fl\bmps\f\bnd\fvehicles\fwith\f
\bd\bptive\ffront\flightingFuse(s)\f
Circuit(s)\f
Lights\fcontrol\fmodule\f(LCM)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f M.\f\f
*
Shock\f\bbsorber\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Shock\f\bbsorber\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f N.\f\f
*
Steering\fwheel\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Steering\fwheel\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f O.\f\f
*
Collision\fw\brning\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Collision\fw\brning\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f P.\f\f
*
Y\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.Fuse(s)\f
Circuit(s)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f Q.\f\f
*
CD\fch\bnger\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
CD\fch\bnger\f
*
*
*GO\fto\f
Pinpoint\f
Test\f R.\f\f
*
P\brking\fbr\bke\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\brking\fbr\bke\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AE.\f\f
*
Bluetooth/voice\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Bluetooth/voice\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f D.\f\f
*
Generic\felectronic\fmodule\f(GEM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Generic\fElectronic\fModule\f
(GEM)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AF.\f\f
*
ESP\fmodule\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
St\bbility\f\bssist\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AC.\f\f
*
P\brking\f\bid\fmodule\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\brking\f\bid\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f C.\f\f
*
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\f
module\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f E.\f\f
*
Стр. 3 из
159
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module\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
PCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AG.\f
\f
*
Supplement\bl\frestr\bint\fcontrol\fmodule\f(RCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f AB.\f\f
*
Audio\fsystem\fcontrol\fp\bnel\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Audio\fsystem\fcontrol\fp\bnel\f
*
*
*GO\fto\f
Pinpoint\f
Test\f F.\f\f
*
Power\fsteering\fpump\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Power\fsteering\fpump\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AD.\f
\f
*
Instrument\fcluster\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Instrument\fcluster\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AH.\f\f
*
Tr\bnsmission\fcontrol\fmodule\f(TCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
TCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AI.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MM\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Audio\fsystem\fcontrol\fp\bnel\f
Bluetooth/voice\fcontrol\f
module\f CD\fch\bnger\f
DVD\fdrive\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\f
Test\f AL.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f(HS\f
CAN\fbus)
Circuit(s)\f
ABS\fmodule\for\fESP\fmodule\f
Tr\bnsmission\fcontrol\funit\f
(TCM)\f-\fvehicles\fwith\f
\butom\btic\ftr\bnsmission\f
Power\fsteering\fpump\fmodule\f
P\brking\fbr\bke\fmodule\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\fLights\fcontrol\fmodule\f(LCM)\f
Collision\fw\brning\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f Steering\fwheel\fmodule\f
Shock\f\bbsorber\fcontrol\f
module\f
Powertr\bin\fcontrol\fmodule\f
(PCM)\f
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AK.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MS\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
module\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f P\brking\f\bid\fmodule\f
Tr\biler\fcoupling\fmodule\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
Fuel\ffired\fbooster\f
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AJ.\f\f
*
Стр. 4 из
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h\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR11A\f(BU/RD)\fbetween\fthe\f
tr\biler\fcoupling\fmodule\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L6: \bHE\bK THE GROUND \bONNE\bTION OF THE TRAILER \bOUPLING MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-C,\fpin\f4,\fcircuit\fGD152C\f(BK/BU),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fL7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\ftr\biler\fcoupling\f
module\f\bnd\fground\fconnection\fG4D151\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE TRAILER \bOUPLING MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-C,\fpin\f2,\fcircuit\fVDB07V\f((VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fL8.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\ftr\biler\fcoupling\f
module\f\bnd\fsoldered\fconnection\fSP287\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE TRAILER \bOUPLING MODULE AND THE
DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fcoupling\fmodule,\fconnector\f
C4AT23-C,\fpin\f1,\fcircuit\fVDB06L\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\ftr\biler\fcoupling\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\ftr\biler\fcoupling\f
module\f\bnd\fsoldered\fconnection\fSP296\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST M : LIGHTS \bONTROL MODULE (L\bM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL -
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VEHI\bLES WITH GAS DIS\bHARGE LAMPS AND VEHI\bLES WITH ADAPTIVE
FRONT LIGHTING
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
M1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fM2.\f\f
No
GO

\fto\fPinpoint\fTest\f AK.\f\f
M2: \bHE\bK FUSE F39
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF39\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fM3.\f\f
No R

ENEW\ffuse\fF39\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
M3: \bHE\bK THE VOLTAGE AT FUSE F39
Connect\fFuse\fF39\f(EJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f\bnd\f
ground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fM4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF39\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
M4: \bHE\bK THE VOLTAGE AT THE L\bM
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC2LF23-B\ffrom\fthe\fLCM.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fLCM,\fconnector\f
C2LF23-B,\fpin\f1,\fcircuit\fCBB39D\f(VT/WH),\fwiring\f
h\brness\fside\f\bnd\fground.\f4
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fLCM,\fconnector\f
C2LF23-B,\fpin\f2,\fcircuit\fCBB39G\f(VT/WH),\fwiring\f
h\brness\fside\f\bnd\fground.\f5
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes GO\fto\fM6.\f\f
No I

f\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fone\f
me\bsurement:LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuit\fbetween\fsoldered\fconnection\fSP174\f\bnd\fthe\f
EJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
If\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\feither\f
me\bsurement: GO\fto\fM5.\f\f
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CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f5,\f
circuit\fVDB13C\f(BU/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fR10 .\f\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB13C\f(BU/GY)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fsoldered\fconnection\fSP346\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
R10: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bD \bHANGER AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f
10,\fcircuit\fVDB14C\f(VT/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fCD\fch\bnger.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB14C\f(VT/GY)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fsoldered\fconnection\fSP351\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST S : RAIN SENSOR/LIGHT SENSOR NOT \bOMMUNI\bATING
WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
S1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes
GO\fto\fS2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
S2: \bHE\bK FUSE F1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF1\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fS3.\f\f
No
R

ENEW\ffuse\fF1\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
S3: \bHE\bK THE VOLTAGE AT FUSE F1
Connect\fFuse\fF1\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(5\fA)\f\bnd\f2
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ground.\f
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fS4.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF1\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
S4: \bHE\bK THE VOLTAGE AT THE RAIN SENSOR/LIGHT SENSOR
Disconnect\fPump\fPulley\fRepl\bcer.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f3,\fcircuit\fCBP01B\f
(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fS6.\f\f
No GO

\fto\fS5.\f\f
S5: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE RAIN SENSOR/LIGHT SENSOR
FOR OPEN \bIR\bUIT
Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-H,\fpin\f17,\fcircuit\fCBP01B\f(BU),\fwiring\f
h\brness\fside\f\bnd\fthe\fr\bin\fsensor/light\fsensor,\f
connector\fC9RW06,\fpin\f3,\fcircuit\fCBP01B\f(BU),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\fCJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
S6: \bHE\bK THE GROUND \bONNE\bTION OF THE RAIN SENSOR/LIGHT SENSOR
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW0,\fpin\f2,\fcircuit\fGD138V\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
\f\f
\f\f
\f\f
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Yes GO\fto\fS7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fground\f
connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
S7: \bHE\bK THE \bIR\bUIT BETWEEN THE RAIN SENSOR/LIGHT SENSOR AND THE GEM
FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\fconnector\f
C1BP02-H,\fpin\f8,\fcircuit\fVRW26A\f(BN/YE),\fwiring\f
h\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fS8.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\fGEM\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
S8: \bHE\bK THE LIN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fvolt\bge\fme\bsured?\f
Yes LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\f
GEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No GO\fto\fS9.\f\f
S9: \bHE\bK THE LIN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2
\f\f
\f\f
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