light FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3095 of 4402
![FORD S-MAX 2006 Service Repair Manual -\fLHD:\fLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\](/img/11/56999/w960_56999-3094.png "FORD S-MAX 2006 Service Repair Manual -\fLHD:\fLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\")
-\fLHD:\fLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fRHD:\fLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\f
ground\fconnection\fG3D133\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A14:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bCIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA15 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\flights\fcontrol\fmodule\f
\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A15:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bCIRCUIT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fA16 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A16:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02C,\fpin\f52,\fcircuit\f2\b
\f\f
\f\f
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Page 3096 of 4402
VLF25A\f(GN/VT),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\fcircuits\f
between\fthe\flights\fcontrol\fmodule\f\bnd\fthe\fSm\brt\f
Junction\fBox\fwith\fthe\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\f
PINPOINT\bTEST\bB\b:\bINDIVIDUAL\bOR\bMULTIPLE\bFOG\bLAMPS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\ffront\f\bnd\fre\br\ffog\fl\bmps.\f2\b
CHECK\ffog\fl\bmps.\f3\b
Are\fone\for\fmore\ffront\ffog\fl\bmps\finoper\btive?\f
Yes\b -\fLeft-h\bnd\ffront\ffog\fl\bmp\finoper\btive:\f GO\fto\fB4.\f\f
-\fR
ight-h\bnd\ffront\ffog\fl\bmp\finoper\btive:\f GO\fto\fB7.\f
\f
-\fBoth\ffront\ffog\fl\bmps\finoper\btive:\f GO\fto\fB2.\f\f
No\b
-
\fLeft-h\bnd\fre\br\ffog\fl\bmp\finoper\btive:\f GO\fto\fB11.\f\f
-\fR
ight-h\bnd\fre\br\ffog\fl\bmp\finoper\btive:\f GO\fto\fB14.\f
-\fB
oth\fre\br\ffog\fl\bmps\finoper\btive:\f GO\fto\fB10.\f\f
B2:\bCHECK\bFUSE\bF13\b(15\bA)\b(SJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF13\f(15\fA)\f(SJB).\f2\b
CHECK\fFuse\fF13\f(15\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fB3.\f\f
No\b
R
ENEW\ffuse\fF13\f(15\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF13\b(15\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF13\f(15\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF13\f(15\fA)\f
(SJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
\f\f
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Page 3097 of 4402
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fto\ffuse\fF13\f(15A)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bFRONT\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFront\ffog\fl\bmp\ffrom.\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule,\f
SA
V5:\fConnector\fC1LF29B\f
All\fother\fvehicles:\fConnector\fC1LF29A\f
2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Switch\fon\fthe\ffront\ffog\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\ffront\f
fog\fl\bmp:\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule,\f
SA
V5:\fconnector\fC1LF29B,\fpin\f1,\fcircuit\fCLF29C\f
(BN),\fwiring\fh\brness\fside\f\bnd\fground.\f
All\fother\fvehicles:\fconnector\fC1LF29A,\fpin\f1,\f
ci
rcuit\fCLF29D\f(BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB5.\f\f
No \b
GO
\fto\fB6.\f\f
B5:\bCHECK\bGROUND\bCONNECTION\bOF\bLEFT-HAND\bFRONT\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\ffront\f
fog\fl\bmp:\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule,\f
SAV5:\fconnector\fC1LF29B,\fpin\f2,\fcircuit\fGD130U\f
(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
All\fother\fvehicles:\fconnector\fC1LF29A,\fpin\f2,\f
ci
rcuit\fGD130AU\f(BK/YE),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\f\bn\fnew\ffog\fl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ffront\ffog\fl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
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Page 3098 of 4402
B6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bFRONT\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f69:\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule,\f
SA
V5:\fcircuit\fCLF29C\f(BN),\fwiring\fh\brness\fside\f
\bnd\fthe\fleft-h\bnd\ffront\ffog\fl\bmp,\fconnector\f
C1LF29B,\fpin\f1,\fcircuit\fCLF29C\f(BN),\fwiring\f
h\brness\fside.\f
All\fother\fvehicles:\fcircuit\fCLF29B\f(BN),\fwiring\f
h\br
ness\fside\f\bnd\fthe\fleft-h\bnd\ffront\ffog\fl\bmp,\f
connector\fC1LF29A,\fpin\f1,\fcircuit\fCLF29D\f(BN),\f
wiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\ffront\ffog\f
l\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bFRONT\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFront\ffog\fl\bmp\ffrom\fconnector\f
C1LF28A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Switch\fon\fthe\ffront\ffog\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\ffront\f
fog\fl\bmp,\fconnector\fC1LF28A,\fpin\f1,\fcircuit\f
A_CLF29B\f(BN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB8.\f\f
No\b GO
\fto\fB9.\f\f
B8:\bCHECK\bGROUND\bCONNECTION\bOF\bRIGHT-HAND\bFRONT\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
front\ffog\fl\bmp,\fconnector\fC1LF28A,\fpin\f2,\fcircuit\f
GD132V\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\f\bn\fnew\ffog\fl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ffront\ffog\fl\bmp\f\bnd\fsoldered\f
connection\fSP380\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B9:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bFRONT\bFOG\bLAMP\bFOR\bOPEN\b
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
unit\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bFOG\bLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bRULE\bOUT\bTHE\bLIGHTS\bCONTROL\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF33\f(5\fA)\f(EJB).\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\ffog\fl\bmps.\f4\b
Are\f\bll\fthe\ffog\fl\bmps\fperm\bnently\flit\fup?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t
work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b -\fBoth\ffront\ffog\fl\bmps\fperm\bnently\flit: GO\fto\fC2.\f\f
-
\fBoth\fre\br\ffog\fl\bmps\fperm\bnently\flit:\fINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
-\fOne\fre\br\ffog\fl\bmp\fperm\bnently\flit:\f GO\fto\fC3.\f\f
-\fN
o\ffog\fl\bmp\fperm\bnently\flit:\fINSTALL\fA\fNEW\flights\fcontrol\fmodule.\f
CHECK\fsystem\foper\btes\fcorrectly\f
C2:\bRULE\bOUT\bTHE\bSMART\bJUNCTION\bBOX\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\ffront\ffog\fl\bmps.\f4\b
Is\fthe\fleft-h\bnd\ffront\ffog\fl\bmp\flit\fup\fcontinuously?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
Sm\brt\fJunction\fBox\f\bnd\fthe\fleft-h\bnd\ffront\ffog\fl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
-\fRight-
h\bnd\ffront\ffog\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\f
right-h\bnd\ffront\ffog\fl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f \f\f
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Page 3104 of 4402
Exterior\bLighti\fg\b-\bReversi\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fGEM\fmodule\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\fbe\fconfigured\f
following\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\f
to\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f
Sym\ftomPossible SourcesAction
The\fB\bckup\fL\bmps\fAre\fInoper\btiveFuse(s)\f
B\bckup\fl\bmp\fswitch\f
Circuit(s)\f
Centr\bl\fJunction\fBox\f(CJB)
\f
*
*
*
*GO\fto\fPinpoint\fTest\fA.\f*
One\fb\bckup\fl\bmp\fis\finoper\btiveCircuit(s)\f
T\bilg\bte\fl\bmps\f\bssembly\f
*
*GO\fto\fPinpoint\fTest\fB.\f*
The\fB\bckup\fL\bmps\fAre\fOn\fContinuouslyCircuit(s)\f
B\bckup\fl\bmp\fswitch\f
*
*GO\fto\fPinpoint\fTest\fC.\f*
\f
Стр. 1 из
7
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Page 3111 of 4402
![FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\](/img/11/56999/w960_56999-3110.png "FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\")
Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fGEM\fmodule\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\fbe\fconfigured\f
following\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\for\fthe\fd\bt\b\fto\fbe\fch\bnged\f
is\fre\bd\fout\fof\fthe\fmodule\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl syste\fs
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f
Sy\fpto\fPossible SourcesAction
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fconvention\bl\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
Lighting\fcontrol\f
module\f
Ad\bptive\ffront\f
lighting\fmodule\f He\bdl\bmp\f
Centr\bl\fJunction\f
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
\f
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Page 3112 of 4402
Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
Box\f(CJB)\f
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fxenon\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
He\bdl\bmp\flevelling\f
motor.\f Xenon\fhe\bdl\bmps\f
He\bdl\bmp\flevelling\f
front\fsensor\f He\bdl\bmp\flevelling\f
re\br\fsensor\f
Ad\bptive\ffront\f
lighting\fmodule\f Centr\bl\fJunction\f
Box\f(CJB)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bTHE\bHEADLAMP\bLEVELLING\bIS\bINOPERATIVE/DOES\b
NOT\bOPERATE\bCORRECTLY\b(VEHICLES\bWITH\bCONVENTIONAL\bHEADLAMPS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
ADJUST\fthe\fhe\bdl\bmp\flevelling\f(UP/DOWN).\f3\b
CHECK\fthe\fhe\bdl\bmp\flevelling.\f4\b
Is\fthe\fhe\bdl\bmp\flevelling\fleft-h\bnd\fside\f\bnd\fright-h\bnd\f
side\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b
-
\fLeft-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A19 .
\f\f
-\fR
ight-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A2 2.
\f\f
A2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R
ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5A)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA6.\f\f
-\fv
ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f
A4 .\f\f
Стр. 2 из 21
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Page 3113 of 4402
No\bLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF43\f(5\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A4:\bCHECK\bFUSE\bF39\b(15\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
CHECK\ffuse\fF39\f(15\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\bGO\fto\fA5.\f\f
No\b R
ENEW\ffuse\fF39\f(15\fA)\f(EJB).\fCHECK\fthe\f
oper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF39\b(15\bA)\b(EJB)
Connect\ffuse\fF39\f(15\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A6:\bCHECK\bTHE\bCOMMON\bVOLTAGE\bSUPPLY\bOF\bTHE\bHEADLAMP\bLEVELLING\bMOTORS\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f1,\fcircuit\fCBB43B\f(GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA7.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuits\fbetween\f
fuse\fF43\f(5\fA)\f(EJB)\f\bnd\fsoldered\fconnection\f
SP171\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A7:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\bSHORT\b
TO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Disconnect\fLighting\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f
3\b
Disconnect\fVehicles\fwith\f\bd\bptive\ffront\flighting\f
module:\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flighting\fcontrol\f6\b
Стр. 3 из 21
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Page 3114 of 4402
module,\fconnector\fC2LF23D,\fpin\f4:\f
Vehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
ci
rcuit\fVLF22B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f
ci
rcuit\fA_VLF22A\f(VT/GN),\fwiring\fh\brness\fside\f
\bnd\fground.\f
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fconnected\fto\fthe\flighting\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f4\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA12 .\f\f
-\fv
ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f
A8 .\f\f
A8:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\bSHORT\b
TO\bBATTERY\bVOLTAGE
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16,\fcircuit\f
VLF22E\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fconnected\fto\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b GO\fto\fA9.\f\f
A9:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\bOPEN\b
CIRCUIT
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f10,\fcircuit\f
CBB43C\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA10 .\f\f
No \b
\f
\f
\f\f
\f\f
Стр. 4 из
21
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