ESP FORD S-MAX 2006 Service Repair Manual

Auxiliar\b Clima\fe Con\frol - Auxilliar\b
Thermos\fa\fic Expansion ValveS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Ins\falla\fion
Ma\ferials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\falla\fion
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2.Remove\fthe\flugg\bge\fcomp\brtment\ftrim\fon\fthe\fleft\f\bnd\f
right-h\bnd\fsides.\f
Refer\fto:\f Lo\bdsp\bce\fTrim\fP\bnel\f-
\fVIN\fPl\bte\fBody\fStyle\f
Code:\fM\f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f\f1.
Torque:\b
9\fNm
2.Torque:\b
6\fNm
\f\f
\f
Стр. 1 из 2
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Clima\fe Con\frol HousingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Ma\ferials
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c

overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli

m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. R\bise\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. \f\f 1.Torque:\b 8\fNm
\f
2. Torque:\b 5\fNm
\f
4. Remove\fthe\flugg\bge\fcomp\brtment\ftrim\fon\fthe\f left\f\bnd\fright-h\bnd\fsides.\f
Refer\fto:\f Lo\bdsp\bce\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
St y

le\fCode:\fM \f(501-05\fInterior\fTrim\f\bnd\f
Orn

\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. \f
6. \f
\f\f
\f\f
Стр. 1 из
2
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b Clima\fe
Con\frol HousingS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Disassembl\b and Assembl\b
Ma\ferials
Disassembl\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Remove\fthe\f\bddition\bl\fclim\bte\fcontrol\fhousing.\fRefer\fto:\fZus\btzklim\b\bnl\bgengehäuse\f(412-02,\f
Remov\bl\f\bnd\fInst\bll\btion).\f 2. \f\f1.
Torque:\b
9\fNm
2.Torque:\b
6\fNm
3. \f
\f
Стр. 1 из 2
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3.\bUse\fthe\f”Arrow”\fbuttons\fon\fthe\fb\bttery\ftester\fto\fscroll\fto\fthe\fb\bttery’s\fl\bbelled\fCCA\f
r\bting.\f
4. 4.\b
Press\fthe\f”Test”\fbutton\fth\bt\fcorresponds\fto\fthe\fcorrect\fb\bttery\ftemper\bture.\f

I

f\fthe\fb\bttery\ftemper\bture\fis\f\bbove\fzero\fdegrees\fcentigr\bde:\fpress\fthe\f”sun”\f
bu
tton.\fIf\fthe\fb\bttery\ftemper\bture\fis\fbelow\fzero\fdegrees\fcentigr\bde:\fpress\fthe\f
”Ice-cryst\bl”\fbutton.\f
5. 5.\b
C\brry\fout\fthe\f\bction\fb\bsed\fupon\fthe\ftest\fresult\fdispl\byed\f\bnd\fthe\ffollowing\ft\bble.\f
1
. Ch\brge\flevel\fb\br\fgr\bph.\f
2 .

Test\fresult.\f
3. B\bttery\fvolt\bge.\f
6. 6.\b
Press\fthe\f"inform\btion"\fbutton\f\bnd\fc\brefully\fnote\fthe\fsix-digit\f"Test\fCode"\fon\fthe\f
j
ob\fc\brd\ffor\fcl\bim\fsubmission\f\bnd\f\budit\fpurposes\f(gr\bphic\fshows\f\bn\fex\bmple\fof\fthe\f
code\fonly).\f
Ba\f\fery\b\fes\fer\bresul\fs\band\brequired\bac\fions\b
Tester ReadingAction
GOOD\fBATTERYReturn\fto\fservice
GOOD\fRECHARGEFully\fch\brge\fthe\fb\bttery\f\bnd\freturn\fto\fservice*
CHARGE\f&\fRETESTFully\fch\brge\fthe\fb\bttery\f\bnd\fretest
\f\f
\f\f
\f\f
Стр. 7 из 8
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\bnd\fthe\f\bge\f\bnd\ftemper\bture\fof\fthe\fb\bttery.\fThis\ftype\fof\fb\bttery\fch\brger\finiti\blly\fch\brges\f
\bt\f\b\fhigh\fr\bte\fof\fcurrent\fth\bt\freduces\f\bs\fb\bttery\fvolt\bge\fis\frestored.\fWhen\fusing\f\b\f
const\bnt\fvolt\bge\fb\bttery\fch\brger,\fthe\fch\brging\fcurrent\fshould\fbe\frecorded\f\bfter\ffive\f
minutes\f\bnd\fthe\fb\bttery\fch\brger\fswitched\foff\fwhen\fthe\fch\brging\fcurrent\ff\blls\fto\fone–third\f
of\fthe\frecorded\fv\blue,\for\f\bfter\feight\fhours\fwhichever\foccurs\ffirst.\f
NOTE:\fMultiple\fb\bttery\fch\brgers\f\bre\fdesigned\fto\fch\brge\f\b\fnumber\fof\fb\btteries,\f
simult\bneously.\fOf\fthe\ftwo\fdifferent\ftypes\fof\fmultiple\fb\bttery\fch\brgers\f\bv\bil\bble,\fonly\f
those\fth\bt\fch\brge\fb\btteries\fin\fseries\fshould\fbe\fused\f\bnd\fit\fis\fimport\bnt\fth\bt\fb\btteries\f\bre\f
of\fthe\fs\bme\for\fvery\fsimil\br\fr\btings\f\bnd\fvolt\bges.\fMultiple\fb\bttery\fch\brgers\fth\bt\fch\brge\f
b\btteries\fin\fp\br\bllel\f\bre\fnot\frecommended.\f
NOTE:\fThe\fuse\fof\f\b\ff\bst\f(boost)\fb\bttery\fch\brger\fis\fnot\frecommended\f\bs\fit\fc\bn\fc\buse\f
d\bm\bge\fto\f\b\fb\bttery.\fF\bst\fch\brging\fwill\fonly\frestore\f\b\fb\bttery\fto\f\b\fst\bte\fof\fch\brge\fth\bt\f
will\fen\bble\fit\fto\fc\brry\fout\fit’s\fcritic\bl\ffunction\fof\fcr\bnking\fthe\fengine.\fF\bst\fch\brging\fwill\fnot\f
restore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd\fmust\ftherefore\fbe\ffollowed\fby\f\b\fperiod\fof\f
slow\fch\brging.\fExcessively\ff\bst\fch\brging\fc\bn\fc\buse\fd\bm\bge\fto\f\b\fb\bttery.\fFor\fthis\fre\bson,\f
ch\brging\ftimes\fmust\fbe\fc\brefully\fcontrolled.\fF\bst\fb\bttery\fch\brgers\fv\bry\fwidely\fin\fdesign\f
so\fit\fis\fvery\fimport\bnt\fto\fstrictly\f\bdhere\fto\fthe\fequipment\fm\bnuf\bcturer’s\finstructions.\fA\f
ch\brge\fof\f30\f\bmps\ffor\fup\fto\f30\fminutes\fis\fthe\fmost\fcommon\ff\bst\fch\brging\f\bpplic\btion.\fIf\f
the\fb\bttery\fis\fvery\fdisch\brged\f\bnd\frequires\f\bddition\bl\frestor\btion,\f\bn\f\bddition\bl\fch\brge\fof\f
20\f\bmps\ffor\f\b\fperiod\fup\fto\fone\f\bnd\f\b\fh\blf\fhours\fshould\fbe\f\bpplied.\fF\bst\fch\brging\ffor\f\b\f
period\fin\fexcess\fof\ftwo\fhours\fsignific\bntly\fincre\bses\fthe\frisk\fof\fc\busing\fd\bm\bge\fto\fthe\f
b\bttery.\f\f
NOTE:\fWhen\fconnecting\f\bnd\fdisconnecting\fthe\fb\bttery\ffrom\fthe\fvehicle,\fm\bke\fsure\fth\bt\f
the\fb\bttery\fground\fc\bble\fis\fdisconnected\ffirst\f\bnd\fconnected\fl\bst\f\bnd\fth\bt\f\bll\felectric\bl\f
items\f\bre\fswitched\foff.\fRecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies\fbefore\f
disconnecting\fthe\fb\bttery.\f\f1. Remove\fthe\fb\bttery\f(Focus\fC-MAX\f2003.75,\fFo

cus\f2004.75,\fS-MAX/G\bl\bxy\f2006.50,\fMondeo\f
2007.50\fonly).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble\f(All,\fexcept\f the\fvehicles\fmentioned\fin\fthe\fprevious\fstep).\f
3. NOTE:\fThe\fm\bximum\fb\bttery\felectrolyte\f
le

vel\fis\f\bpproxim\btely\f40\fmm\fbelow\fthe\fvery\f
top\fof\fthe\fb\bttery\fc\bsing.\fThis\fcorresponds\f
to\f\b\fpoint\fjust\fbelow\fthe\flower\frim\fof\fthe\f
b\bttery\fc\bsing.\f\f
Check\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\f
i n

dic\bted\fm\bximum\flevel.\fTop\fup\fwith\f
distilled/de-ionized\fw\bter,\f\bs\fnecess\bry.\f
4. Connect\fthe\fpositive\fred\fcl\bmp\ffrom\fthe\fb\bttery\f ch\brger\fto\fthe\fpositive\fb\bttery\ftermin\bl.\f
5. Connect\fthe\fneg\btive\fbl\bck\fcl\bmp\ffrom\fthe\f b\bttery\fch\brger\fto\fthe\fneg\btive\fb\bttery\ftermin\bl.\f
6. Connect\fthe\fAC\fpower\fc\bble\fto\fthe\fm\bins\foutlet\f \bnd\fswitch\fon.\f
7. Follow\fthe\finstructions\fsupplied\fwith\fthe\fb\bttery\f ch\brger\fto\fch\brge\fthe\fb\bttery.\f
8. To\fdisconnect\fthe\fb\bttery\fch\brger,\freverse\fthe\f connection\fprocedure.\f
\f\f
Стр. 2 из
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\f\fDescriptio\f\b
Turn\fsign\bl\fl\bmp\f
M\bin\fbe\bm\fhe\bdl\bmps\f
Dipped\fbe\bm\fhe\bdl\bmps\f(g\bs\fdisch\brge\fhe\bdl\bmps)\f
Ad\bptive\ffront\flight\f
G\bs\fdisch\brge\fhe\bdl\bmps\fmodule\f
WARNING:\fHigh\fvolt\bges\fof\fup\fto\f30\fkV\f\bre\fpresent\fin\fthe\fsystem.\fEnsure\fth\bt\fthe\f
he

\bdl\bmp\f\bssembly\felectric\bl\fconnector\fis\fdisconnected\fif\fthe\fhe\bdl\bmp\f\bssembly\fis\f
removed.\f
High\fintensity\fdisch\brge\fhe\bdl\bmps\f\bre\foption\blly\f\bv\bi
l\bble.\f
A\fsingle\fXenon\fg\bs\fdisch\brge\fl\bmp\fin\fthe\fcenter\fprojector\fis\fused\ffor\fboth\fthe\fdipped\fbe\bm\f
\bnd\fm\bin\fbe\bm\fhe\bdl\bmps.\f
In\fm\bin\fbe\bm\fmode\fthe\f15°\f\bperture\frequired\ffor\fdipped\fbe\bm\foper\btion\fis\fpushed\fout\f
from\fthe\flight\fbe\bm\fby\f\b\fpositioning\fmotor,\f\bs\f\b\fresult\fof\fwhich\fthe\ffull\flight\fbe\bm\fof\fthe\f
g\bs\fdisch\brge\fl\bmp\fbecomes\f\bv\bil\bble.\f
An\f\bddition\bl\freflector\fwith\f\b\fconvention\bl\ffil\bment\fbulb\fis\f\bv\bil\bble\ffor\fm\bin\fbe\bm\f
oper\btion.\fThis\fbulb\fis\f\blso\fswitched\fwhen\fthe\fhe\bdl\bmp\ffl\bshers\f\bre\fused.\f
The\fhe\bdl\bmp\fleveling\fpositioning\fmotor\fc\bnnot\fbe\frepl\bced\fby\fitself.\fIf\fnecess\bry,\fit\fneeds\f
to\fbe\frepl\bced\ftogether\fwith\fthe\fcomplete\fhe\bdl\bmp\funit.\f
The\fg\bs\fdisch\brge\fhe\bdl\bmps\fc\bn\fbe\f\bd\bpted\fto\fdifferent\ftr\bffic\frequirements\fin\fdifferent\f
countries\f(e.g.\fdriving\fon\fthe\fleft/right)\fby\f\bpplying\fpre-cut\f\bdhesive\ftempl\bte\fstrips\fto\f
specific\f\bre\bs\fof\fthe\fhe\bdl\bmps.\f
Headlamp\bleveli\fg\bsystem\b
An\f\butom\btic\fhe\bdl\bmp\fleveling\fsystem\fis\f\b\fleg\bl\frequirement\ffor\fvehicles\fwith\fg\bs\f
disch\brge\fhe\bdl\bmps.\f
The\f\butom\btic\fhe\bdl\bmp\fleveling\fsystem\fis\f\b\fsecond-gener\btion\fdyn\bmic\fsystem\fwhich\f
provides\f\bddition\bl\fbenefits\ffor\fthe\fdriver\fin\fterms\fof\fimproved\fillumin\btion\fof\fthe\fro\bd\fdue\f
to\fimproved\fcontrol\fover\fthe\fhe\bdl\bmp\fbe\bm.\f
In\f\b\fst\btic\fsystem,\fthe\fvehicle\fis\fonly\fconsidered\f\bs\f\b\fst\btion\bry\fobject,\fwhere\bs\f\b\fdyn\bmic\f
system\f\blso\ft\bkes\finto\f\bccount\fthe\fdyn\bmic\fch\bnges\fto\fthe\finclin\btion\fof\fthe\fvehicle\fowing\f
to\flo\bd\fch\bnges\fwhilst\fdriving.\f
The\fsystem\fis\fdesigned\fto\frespond\fto\fch\bnges\fin\fthe\finclin\btion\fof\fthe\fvehicle\fc\bused\fby\fthe\f
long-term\feffects\fof\f\berodyn\bmic\fforces\f\bcting\fon\fthe\fvehicle\f(e.g.\fdue\fto\fcontinuous\f Item
1
2
3
4
5
LampBul\bCurre\ft drawBul\b color
Dipped\fbe\bm\fhe\bdl\bmpsD1S35WCle\br
M\bin\fbe\bm\fhe\bdl\bmpsH155WCle\br
Ad\bptive\ffront\flightH155WCle\br
Turn\fsign\bl\fl\bmpPY21W21WOr\bnge
\f\f
Part\bNumber
-
-
-
-
-
Стр. 3 из 8
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Compo\fe\ft\bChecks\b
High\bbeam\bheadlamp\bswitch\b
Pin\foccup\btion,\fcomponent\fside:\f
NO
TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e
\fhigh\fbe\bm\fswitch\fshould\fbe\fless\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f9,\fcircuit\f
GD132X\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcorresponding\f
circuit\fGD132X\f(BK/VT)\fbetween\fsoldered\f
connection\fSP380\f\bnd\fthe\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
H15:\bRULE\bOUT\bTHE\bADAPTIVE\bLIGHTING\bMODULE\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fcornering\flights.\f5\b
Is\fthe\fleft-h\bnd\fcornering\flight\fperm\bnently\fon?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fleft-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
No\b-\fRight-h\bnd\fcornering\flight\fperm\bnently\flit:\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fright-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fNone\fof\fthe\fcornering\flights\fis\fperm\bnently\flit:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 27 из 28
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Exterior\bLighti\fg\b-\bAutolampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fgeneric\felectronic\fmodule\f(GEM)\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\f
be\fconfigured\ffollowing\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\for\fthe\fd\bt\b\f
to\fbe\fch\bnged\fis\fre\bd\fout\fof\fthe\fmodule\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\f\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
NOTE:\fEnsure\fcorrect\flocking\fof\fthe\fwiring\fh\brness\fconnector.\f
NOTE:\fThe\fr\bin\fsensor\fmodule\fis\f\blso\fresponsible\ffor\f\bctu\bting\fthe\f\butom\btic\fhe\bdl\bmps.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\f(or\fmech\bnic\bl)\fd\bm\bge.\f
V

isual\bI\fspectio\f\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fconcern\fis\fnot\fvisu\blly\fevident,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\fthe\fgeneric\f
e
lectronic\fmodule\f(GEM)\fwith\fWDS\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
with\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemory\fin\fthe\fgeneric\felectronic\fmodule\f(GEM)\fmust\fbe\fREAD\fOUT\f\bnd\f
\bny\fstored\ff\bults\fmust\fbe\fDELETED.\fAfter\fro\bd\ftesting\f\bnd\fCHECKING\fthe\fsystem,\f
READ\fOUT\fthe\ff\bult\fmemory\f\bg\bin.\f
Termin\bl\fProbe\fKit\f
29-011A\f
Mechanica\bE\bectrica\b


Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\fwindshield\f
fo r\ftr\bpped\f\bir.\f\f

Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\fthe\fr\bin\f
se
nsor.\f\f

Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\fthe\fr\bin\f
se
nsor.\f\f


Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f\btt\bched\fto\fthe\f
windshield.\f\f

Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\fvicinity\fof\fthe\f
r\bi
n\fsensor.\f

Fuse(s)\f\f

Bulb(s)\f\f

Connector\f
\f

Switch\f\f

Wiring\f
lo
om\f
\f
Стр. 1 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com
http://vnx.su

Exterior\bLighti\fg\b-\bTrailer\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fgeneric\felectronic\fmodule\f(GEM)\f\blw\bys\fneeds\fto\fbe\fconfigured\f\bfter\f
inst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\f\bre\fre\bd\fout\fof\fthe\fmodule\fto\fbe\f
ch\bnged\fusing\fthe\fdi\bgnostic\funit\f\bnd\ftr\bnsferred\fto\fthe\fnew\fmodule.\f\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fthe\fdi\bgnostic\funit\fc\bn\f
communic\bte\fcorrectly.\f
NOTE:\fEnsure\fcorrect\feng\bgement\fof\fthe\fwiring\fh\brness\fconnectors.\f
NOTE:\fThe\fm\bximum\foutput\fvolt\bge\f\bt\fthe\ftr\biler\fsocket\fis\f13\fVolt.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\f
t
he\fgeneric\felectronic\fmodule\f(GEM)\fusing\fthe\fdi\bgnostic\funit\f\bnd\fRESOLVE\fthe\f
f\bult(s)\fdispl\byed\f\bccording\fto\fthe\ff\bult\fdescription.\fCHECK\fsystem\foper\btes\f
correctly\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
After\fchecking\for\frectifying\fthe\ff\bult(s)\f\bnd\ffinishing\fthe\fwork,\fREAD\fOUT\fthe\ff\bult\f
m
emory\fin\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fDELETE\f\bny\fs\bved\ff\bults.\fAfter\f
performing\f\b\fro\bd\ftest\f\bnd\fCHECKING\fthe\fsystem,\fREAD\fOUT\fthe\ff\bult\fmemories\f
\bg\bin.\f
Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl

Fuse(s)\f\f

Bulb(s)\f\f

Connector\f\f

Tr\biler\fsocket\f\f

Tr\biler\fL\bmps\f\f

Wiring\floom\f
DTCDe\fcriptionAction
\f
Стр. 1 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G841325&gui...procarmanuals.com
http://vnx.su

Exterior\bLighti\fg\b-\bHeadlamp\bMaski\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
All\fvehicles\f
LH

D\fVehicles\f
Right-h\bnd\fdrive\fvehicles\f
1.
Print\fout\fthe\fcorresponding\ftempl\btes\f\bt\fthe\fend\fof\f
this\foper\btion.\f
2. Me\bsure\fdimension\fX\fon\fthe\fprintout\fof\fthe\f templ\bte.\f
3. C\blcul\bte\fthe\fenl\brgement/reduction\ff\bctor\fY\ffor\f the\fphotocopier\fusing\fthe\ffollowing\fformul\b:\f
Y=Z÷X×100.\f
4. \f\f
X\f=\fme\bsurement\fon\fthe\fprintout\fof\fthe\f
te

mpl\bte\fin\fmm\f

Y\f=\fenl\brgement/reduction\ff\bctor\fin\f%\f

Z\f=\forigin\bl\fdimension\fin\fmm\f=\f100\f
5.

Enl\brge/reduce\fthe\fprintout\fwith\f\b\fphotocopier\fby\f
the\fc\blcul\bted\fpercent\bge.\f
6. Comp\bre\fdimension\fX\fon\fthe\fphotocopy\fwith\fthe\f origin\bl\fdimension.\f
7. Cut\fout\fthe\fprep\bred\ftempl\bte\ffor\fthe\fhe\bdl\bmp.\f
8. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
9. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
10. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
11. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
12. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
13. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
\f\f
\f\f
\f\f
Стр. 1 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G551439&gui...procarmanuals.com
http://vnx.su