ESP FORD S-MAX 2006 Service Repair Manual

Exterior\bLighti\fg\b-\bHeadlamp\bMaski\fg—
Vehicles\bWith:\bCor\feri\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
1.
Print\fout\fthe\fcorresponding\ftempl\btes\f\bt\fthe\fend\fof\f
this\foper\btion.\f
2. Me\bsure\fdimension\fX\fon\fthe\fprintout\fof\fthe\f templ\bte.\f
3. C\blcul\bte\fthe\fenl\brgement/reduction\ff\bctor\fY\ffor\f the\fphotocopier\fusing\fthe\ffollowing\fformul\b:\f
Y=Z÷X×100.\f
4. \f\f
X\f=\fme\bsurement\fon\fthe\fprintout\fof\fthe\f
te

mpl\bte\fin\fmm\f

Y\f=\fenl\brgement/reduction\ff\bctor\fin\f%\f

Z\f=\forigin\bl\fdimension\fin\fmm\f=\f100\f
5.

Enl\brge/reduce\fthe\fprintout\fwith\f\b\fphotocopier\fby\f
the\fc\blcul\bted\fpercent\bge.\f
6. Comp\bre\fdimension\fX\fon\fthe\fphotocopy\fwith\fthe\f origin\bl\fdimension.\f
7. Cut\fout\fthe\fprep\bred\ftempl\bte\ffor\fthe\fhe\bdl\bmp.\f
8. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
9. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
10. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
11. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
12. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\fscr\btch\f
t h

e\fhe\bdl\bmp\flens.\f
Copy\fthe\foutline\fof\fthe\ftempl\bte\fwith\f\b\fsuit\bble\f
pe
n\fonto\fthe\fhe\bdl\bmp\flens.\f
13. Remove\fthe\ftempl\bte.\f
14. M\bsk\fthe\fm\brked\f\bre\b\fwith\fop\bque\fbl\bck\f\bdhesive\f t\bpe.\f
15. Repe\bt\fsteps\f12\fto\f14\ffor\fthe\fhe\bdl\bmp\fon\fthe\f other\fside.\f
16.
Templ\bte\f
for\fthe\f
\f\f
\f\f
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Daytime\bRunnin\f\bLamps\b(DRL)\b-\bDaytime\b
Runnin\f\bLamps\b(DRL)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
In\f\bre\bs\fin\fwhich\fd\bytime\frunning\fl\bmps\f(DRL)\f\bre\frequired\fby\fl\bw\fthe\fgeneric\felectronic\f
mo

dule\f(GEM)\fswitches\fon\fthe\fdipped\fbe\bm\fhe\bdl\bmps\f\bnd\fthe\fside\flights\fwhenever\fthe\f
ignition\fis\fin\fposition\f"II"\for\f"III".\f
The\fconfigur\btion\fin\fthe\fGEM\fc\bn\fbe\fch\bnged\fusing\fthe\fWorldwide\fDi\bgnosis\fSystem\f
(WDS).\fThis\fm\bkes\f\bfterm\brket\fconfigur\btion\fof\fvehicles\fwith\fDRL\fpossible\f(e.g.\fon\f
customer\frequest\for\fin\fresponse\fto\fch\bnges\fin\fthe\fl\bw).\f
Vehicles\fwith\fDRL\fc\bn\fbe\fcombined\fwith\f\butol\bmps.\f
On\fvehicles\fwith\fconvention\bl\ffil\bment\fbulbs\fthe\fGEM\fswitches\fon\fthe\fdipped\fbe\bm\f
he\bdl\bmps\f\bnd\fthe\fside\flights\fin\flight\fswitch\fposition\f"0",\fwhereby\fthe\fdipped\fbe\bm\f
he\bdl\bmps\f\bre\flimited\fvi\b\fpulse-width-modul\btion\f(PWM)\fto\f\bround\f11.5V\f\bnd\ftherefore\f
only\foper\bte\f\bt\f90\f%\fof\ftheir\fnorm\bl\fbrightness.\f
On\fvehicles\fwith\fg\bs\fdisch\brge\fhe\bdl\bmps\fthe\fPWM\fcontrol\fis\fnot\f\bctive\f-\fthe\fdipped\fbe\bm\f
he\bdl\bmps\fcome\fon\fwith\fnorm\bl\fintensity.\f
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CD\fch\bnger\f
N\bvig\btion\fsystem\fmodule\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
N\bvig\btion\fsystem\fdispl\by\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
H\bndsfree\fmodule\f/\fBluetooth\fmodule\f/\fvoice\f\bctiv\btion\fmodule\f
Re\br\fse\bt\fentert\binment\fsystem\fmodule\f
Door\fmodule\fon\fthe\fre\br\fp\bssenger\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fp\bssenger\fside\f
Door\fmodule\fon\fthe\fre\br\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fdriver's\fside\f
Switch\funit\fon\fthe\ffront\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Restr\bints\fcontrol\fmodule\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\fmodule\f
Re\br\fA/C\fmodule\f
P\brking\f\bid\fmodule\f
Driver\fse\bt\fmodule\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\ffired\fbooster\fhe\bter\f
Tr\biler\fModule\f
Receiver\fmodule\ffor\fthe\fremote\fcontrol\f/\ftire\fpressure\fmonitoring\f(vi\b\f
LIN\fbus)\f
Generic\felectronics\fmodule\f(GEM)\f
Steering\fwheel\fmodule\f(vi\b\fLIN\fbus\f\bnd\fHS\fCAN\fbus)\f
Light\fswitch\funit\f(vi\b\fLIN\fbus)\f
B\bttery-buffered\fsign\bl\fhorn\f–\f\bnti-theft\f\bl\brm\fsystem\f(BBS)\f(vi\b\fLIN\f
bus)\f
Interior\fmonitoring\fsensors\f(vi\b\fLIN\fbus)\f
Wiper\fmotor\f(front\fleft)\f(vi\b\fLIN\fbus)\f
Light/r\bin\fsensor\f(vi\b\fLIN\fbus)\f
Shock\f\bbsorber\fcontrol\fmodule\f
Collision\fw\brning\fr\bd\br\funit\f(vi\b\fpriv\bte\fCAN\fbus)\f
Collision\fw\brning\fmodule\f
Ge\br\flever\f(\butom\btic\ftr\bnsmission\fonly)\f(vi\b\fLIN\fbus)\f
Tr\bnsmission\fControl\fModule\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fright\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fleft\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp\fmodule\f
ABS\fmodule\for\fESP\fmodule\f
Altern\btor\f(vi\b\fLIN\fbus)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\fsensor\f
Electric\fh\bndbr\bke\fmodule\f
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Стр. 2 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511745&gui...procarmanuals.com
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Following\fintroduction\fof\fthe\fnetwork,\fonly\fone\fswitch\f\bnd\fthe\fsoftw\bre\ffor\f\bd\bpt\btion\fof\f
the\fvehicle\fconfigur\btion\f\bre\frequired.\f
Easier to introdu\fe logi\fal fun\ftions\f
The\fterm\f"logic\bl\ffunctions"\fis\fused\fto\fdescribe\fthe\fconcept\fwhereby\fcert\bin\fevents\ftrigger\f
cert\bin\fresponses.\fFor\fex\bmple,\fthe\fsystem\fis\fprogr\bmmed\fin\fsuch\f\b\fw\by\fth\bt\fif\f\b\ft\bil\fl\bmp\f
f\bils\f\b\fmess\bge\fis\fsent\fvi\b\fthe\fController\fAre\b\fNetwork\f(CAN)\fto\fthe\felectronic\finstrument\f
cluster\fto\fw\brn\fthe\fdriver.\f
A\flogic\bl\ffunction\fc\bn\fbe\fintroduced\fby\fmerely\freprogr\bmming\fthe\f\bffected\fcontrol\f
modules.\fIn\fthe\f\bbove\fc\bse\fthis\fwould\fbe\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\f
electronic\finstrument\fcluster.\fThe\fnumber\fof\fcomponents\f\bnd\fc\bbles\frem\bins\fthe\fs\bme.\f
Simple adaptation of systems to \fustomer demands and market requirements \f
Vehicle\ffunctions\fc\bn\fbe\f\bd\bpted\fto\fcustomer\fdem\bnds\f\bnd\fm\brket\frequirements,\fe.g.\fin\f
the\fc\bse\fof\fthe\fre\br\ffog\fl\bmps.\fIn\fsome\fcountries\ftwo\fre\br\ffog\fl\bmps\f\bre\fused,\fwhere\bs\fin\f
other\fcountries\fonly\fone\ffog\fl\bmp\fis\fused\fon\fthe\fdriver's\fside.\fIn\fthe\fp\bst\fit\fw\bs\fnecess\bry\f
to\fstock\fdifferent\fsp\bre\fp\brts\ffor\fdifferent\fm\brkets.\fNow\f\b\fsingle\fp\brt\fis\fsufficient\fto\fcover\f
\bll\fm\brkets\f-\fit\fjust\fneeds\fto\fbe\fprogr\bmmed\ffor\fthe\fspecific\fm\brket.\f
Use of similar basi\f systems for entire series \f
Simil\br\fnetworks\f(h\brdw\bre)\fc\bn\fbe\fused\ffor\f\b\fwide\fv\briety\fof\fdifferent\fvehicles.\f
The\fvehicles\fonly\fdiffer\fin\fterms\fof:\f

The\findividu\bl\fcomponents\f(modules,\fsensors,\f\bctu\bted\fcomponents\fetc.)\fwhich\f\bre\f
co

nnected\fto\fthe\fsystem.\f\f

The\ft\bsk(s)\fof\fthe\fcomponents.\f\f

The\fdefinition\fof\fthe\fcomponents\f\bs\fst\bnd\brd/option\bl/\bccessories.\f\f

The\fconfigur\btion/progr\bmming\fof\fthe\fsystem.\f
The\fl\byout\fof\fthe\fnetwork.\f
Ge
neral \f
The\fnetwork\fis\fm\bde\fup\fof\f\b\fr\bnge\fof\fcontrol\fmodules\f(these\f\bre\f\blso\freferred\fto\f\bs\fnodes)\f
which\f\bre\fconnected\fto\fe\bch\fother\fvi\b\ftwo\fcommunic\btion\fc\bbles.\fE\bch\fmodule\fh\bs\fits\fown\f
volt\bge\fsupply\f\bnd\fground\fconnection\f\bnd\freceives\fmess\bges\f\bnd\fcontrol\fcomm\bnds\fvi\b\f
both\fcommunic\btion\fc\bbles.\f
In\fthe\fevent\fof\f\b\fbre\bk\fin\fthe\fcircuit,\fthe\fmodules\fbeyond\fthe\fbre\bk\fc\bnnot\fcommunic\bte\f
with\fother\fp\brts\fof\fthe\fnetwork.\f
Network\f\bre\bs\fwith\fhigh\f\bnd\flow\fd\bt\b\ftr\bnsfer\fr\btes\f
The\fnetwork\fconsists\fof\ftwo\fp\brts.\fThe\f\bre\b\fwith\fthe\fhigher\fd\bt\b\ftr\bnsfer\fr\bte\f(HS\fCAN\f
bus)\ftr\bnsmits\fsign\bls\f\bnd\fmess\bges\fbetween\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\f
control\fmodules\fwhich\f\bre\fmostly\floc\bted\fin\fthe\fengine\fcomp\brtment.\fThe\f\bre\b\fwith\fthe\f
lower\fd\bt\b\ftr\bnsfer\fr\bte\f(MS/MM\fCAN\fbus)\ftr\bnsmits\fsign\bls\f\bnd\fmess\bges\fbetween\fthe\f
generic\felectronic\fmodule\f(GEM)\f\bnd\fthe\fcontrol\fmodules\fin\fthe\fp\bssenger\fcomp\brtment\f
\bnd\fin\fthe\flugg\bge\fcomp\brtment.\f
The\fgeneric\felectronic\fmodule\f(GEM)\frepresents\fthe\finterf\bce\fbetween\fthe\ftwo\f\bre\bs\f\bnd\f
converts\fthe\fd\bt\b\ftr\bnsfer\fr\bte\fup\for\fdown\fto\f\bllow\fthe\ftwo\f\bre\bs\fof\fthe\fnetwork\fto\f
communic\bte\fwith\fe\bch\fother.\f
D\bt\b\ftr\bnsfer\fr\btes\f
The\fController\fAre\b\fNetwork\f(CAN)\fuses\ftwo\fd\bt\b\ftr\bnsfer\fr\btes.\f

The\fHS\fCAN\fbus\f(high\fd\bt\b\ftr\bnsfer\fr\bte)\ftr\bnsfers\fd\bt\b\f\bt\f\b\fr\bte\fof\f500\fkBit/s.\f\f

The\fMS/MM\fCAN\fbus\f(low\fd\bt\b\ftr\bnsfer\fr\bte)\ftr\bnsfers\fd\bt\b\f\bt\f\b\fr\bte\fof\f125\fkBit/s.\f1\f
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kBit/s\f=\f1024\fBit\fper\fsecond\f(1\fByte\f=\f8\fBit).\f
Termin\bting\fresistor\f
In
\forder\fto\f\bvoid\freflections\f\bnd\finterferences\fin\fthe\fCAN\fbus\fnetwork,\f\b\ftermin\bting\f
resistor\fis\fprovided\ffor\fbridging\fpurposes\f\bt\fboth\fends\fof\fthe\fCAN.\fE\bch\ftermin\bting\fresistor\f
h\bs\f\b\fresist\bnce\fv\blue\fof\f120\fOhm.\f

For\fthe\fHS\fCAN\fbus,\fthe\ftermin\bting\fresistors\f\bre\floc\bted\fin\fthe\fgeneric\felectronic\f
mo

dule\f(GEM)\f\bnd\fin\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM).\f\f

For\fthe\fMS/MM\fCAN\fbus,\fthe\ftermin\bting\fresistors\f\bre\floc\bted\fin\fthe\fgeneric\felectronic\f
mo

dule\f(GEM)\f\bnd\fin\fthe\felectronic\finstrument\fcluster.\f
The\ftwo\fresistors\f\bre\fconnected\fin\fp\br\bllel.\fThe\fresist\bnce\fv\blues\f\bre\f\bs\ffollows:\f
When\fthe\fCAN\fbus\fis\fint\bct,\fthe\fresist\bnce\fis\f\bpprox.\f60\fOhm\fin\fboth\f\bre\bs\fof\fthe\f
ne

twork.\f\f

In\fthe\fevent\fof\f\b\fshort\fcircuit\fbetween\fthe\fcommunic\btion\flines\fthe\fresist\bnce\fis\f\bpprox.\f
0\f

Ohm.\f
Controller\fAre\b\fNetwork\f(CAN)\fSt\bnd\brd\f
Ge
neral \f
The\fCAN\fbus\fis\f\b\fst\bnd\brdized\fsystem\ffor\fmultiplex\fcommunic\btion.\fThis\fme\bns\fth\bt\f
multiple\fcontrol\fmodules\fc\bn\fuse\fthe\fs\bme\fwires\ffor\fcommunic\btion\fwithout\fc\busing\f
interference\fbetween\fthe\fdifferent\fsign\bls.\f
The \bontroller Area Network (\bAN) Standard spe\fifies the following: \f

The\fuse\fof\ftwo\fwires\f(CAN\fH\f\bnd\fCAN\fL)\f\f

The\fvolt\bge\f\bmplitudes\f\f

The\fstructure\fof\fthe\fmess\bges\f\f

The\fw\by\fin\fwhich\ftr\bnsmission\ff\bults\f\bre\fh\bndled\f
The\flines\fCAN\fH\f\bnd\fCAN\fL\f
T h

e\flines\fCAN\fH\f\bnd\fCAN\fL\fmust\fnot\fbe\fconfused\fwith\fthe\fdifferent\fd\bt\b\ftr\bnsfer\fr\btes\fHS\f
CAN\fbus\f\bnd\fHS\fCAN\fbus.\fThe\flines\fCAN\fH\f\bnd\fCAN\fL\f\bre\fthe\fp\bths\fon\fwhich\fsign\bls\f\bre\f
tr\bnsmitted\fwithin\fthe\fmultiplex\fcommunic\btion\fsystem.\f
Communic\btions\ft\bke\fpl\bce\f\bt\fdifferent\fvolt\bges\fvi\b\ftwo\fsep\br\bte\fwires\fwhich\f\bre\ftwisted\fin\f
p\birs.\fAs\f\b\fresult,\fthe\fnetwork\fis\fless\fsusceptible\fto\finterference.\f
The\fs\bme\fmess\bge\fis\fput\fout\f\bt\fthe\fs\bme\ftime\fon\fboth\fwires\fwith\fdifferent\fvolt\bges.\f

Bin\bry\fsign\bl\f0\f=\f2.5V\fon\fCAN\fH\f\bnd\fon\fCAN\fL\f\f

Bin\bry\fsign\bl\f1\f=\f4V\fon\fCAN\fH\f\bnd\f1V\fon\fCAN\fL\f
The\f\bver\bge\fpotenti\bl\fdifference\fbetween\fCAN\fL\f\bnd\fground\fis\f\bpprox.\f2.3V,\for\f\bpprox.\f
2.
8V\fbetween\fCAN\fH\f\bnd\fground.\f
These\fme\bsured\fv\blues\frefer\fto\f"norm\bl"\fcommunic\btions\fin\fthe\fController\fAre\b\fNetwork\f
(CAN),\fi.e.\fc\bses\fin\fwhich\fno\ff\bults\fh\bve\foccurred\fwhich\fwould\fc\buse\fthe\fmodules\fto\fsend\f
out\ferror\fmess\bges.\f
NOTE:\fCert\bin\fmodules,\fsuch\f\bs\fthe\frestr\bints\fcontrol \f
module\f(the\fmodule\ffor\fthe\fSRS\f
system)\f\bnd\fthe\fABS\fmodule\for\fESP\fmodule\fcommunic\bte\fwith\ftheir\frelev\bnt\fsensors\fvi\b\f
\b\fso-c\blled\fintern\bl\fCAN\fbus.\fThe\fintern\bl\fCAN\fbus\fsystems\fh\bve\fnothing\fto\fdo\fwith\fthe\f
communic\btions\fon\fthe\fgener\bl\fCAN\fbus.\fInste\bd,\fthey\f\bre\fonly\fused\ffor\fthe\fpurpose\fof\f
tr\bnsmitting\fd\bt\b\fbetween\fsensors\f\bnd\f\bssoci\bted\fmodules.\f
Стр. 5 из 9
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Periodic\fsign\bl\ffr\bmes\f\bre\fsent\fregul\brly\fto\findic\bte\fthe\fcurrent\fst\btus\fof\f\b\fp\br\bmeter.\f
Th
ey\f\bre\fused\ffor\ftypes\fof\finform\btion\fwhich\fch\bnge\ffrequently,\fe.g.\fvehicle\fspeed\f
sign\bls.\f\f

Event-rel\bted\fsign\bl\ffr\bmes\f\bre\fonly\fsent\fif\fcert\bin\fconditions\f\bre\fmet.\fThey\f\bre\fused\ffor\f
ty

pes\fof\finform\btion\fwhich\foccur\fmore\fr\brely,\fe.g.\fthe\fopening\for\fclosing\fof\f\b\fwindow.\f
The\fmess\bges\fm\by\f\blso\fincorpor\bte\f\bn\fupd\bte\fbit\fwhich\fshows\fhow\f"new"\fthe\fmess\bge\fis.\f
Th
e\fsystem\f\blw\bys\f\bssumes\fth\bt\fthe\fmess\bges\fre\bch\fthe\fintended\frecipient,\fso\fno\freceipt\f
\bcknowledgement\fsign\bls\f\bre\fsent\fout.\fReplies\f\bre\fonly\fsent\fin\fresponse\fto\fdirect\fqueries\f
from\fother\fmodules.\f
However,\f\b\freceiver\fmodule\f\blso\fknows\fhow\foften\fit\fshould\freceive\f\b\fp\brticul\br\fst\btus\f
mess\bge.\fIf\fthe\fmess\bge\fis\fnot\freceived\fthen\fthe\freceiver\fmodule\fc\bn\fl\bunch\f\bn\f
emergency\frunning\fprogr\bm\f\bnd/or\fset\f\b\ftrouble\fcode\f(DTC).\f
Comp\btibility\f
The\fmodules\fmust\f\bll\fspe\bk\fthe\fs\bme\fl\bngu\bge\f\bnd\fbe\fcomp\btible\fwith\fe\bch\fother.\fAs\f\b\f
result,\f\b\fst\bnd\brdized\fcommunic\btion\fprotocol\fis\fused.\f
The\fl\bngu\bge\fof\fthe\fmodules\fis\fcont\bined\fin\fthe\fsign\bl\fconfigur\btion.\fIf\fthe\fsign\bl\f
configur\btion\fof\f\b\fmodule\fdoes\fnot\fm\btch\fthe\fconfigur\btion\fof\fthe\fother\fmodules\fth\bn\fthe\f
module\fc\bnnot\fcommunic\bte\fwith\fthem.\fThis\fme\bns\fth\bt\f\bll\fmodules\fmust\fh\bve\f\b\f
comp\btible\fsign\bl\fconfigur\btion.\f
In\forder\fto\fcheck\fthis,\fthe\fgeneric\felectronic\fmodule\f(GEM)\fsends\fout\f\bn\fidentific\btion\f
number\ffor\fits\fsign\bl\fconfigur\btion\fvi\b\fthe\fController\fAre\b\fNetwork\f(CAN).\fThe\fother\f
modules\fcomp\bre\fthis\fnumber\fto\ftheir\fown\fnumber.\fIf\fthe\fidentific\btion\fdoes\fnot\fm\btch\f
then\fthe\fmodule\fstores\f\b\ftrouble\fcode\f(DTC).\fThe\fsign\bl\fconfigur\btion\fis\fch\bnged\f
occ\bsion\blly,\fso\fth\bt\fnew\fmess\bges\f\bre\f\bdded\f\bnd\fold\fones\f\bre\fremoved.\f
Configur\btions\f
The\ffollowing\finform\btion\fis\fdownlo\bded\fwhen\f\b\fsystem\fis\fconfigured:\f

Type\fof\fcontrol\fmodules\fcont\bined\f(e.g.\fgeneric\felectronic\fmodule\f(GEM))\f-\ft\bsk\f
\bss

ignments\ffor\fthe\findividu\bl\fmodules\f(e.g.\fthis\fis\fthe\fmodule\ffor\fthe\fdriver's\fdoor))\f\f

Functions\fcont\bined\f(e.g.\f\bl\brm\ffunction\fon\for\foff)\f\f

Connected\fcomponents\f(e.g.\fwhether\for\fnot\fthe\finclin\btion\fsensor\fis\frelev\bnt\ffor\fthe\f
\bl\br

m\ffunction)\f\f

Output\f\bn\finput\fmess\bges\ffor\fe\bch\fmodule\f\f

Stor\bge\floc\btions\ffor\fv\brious\fd\bt\b\f
The\fconfigur\btion\fneeds\fto\fbe\f\bd\bpted\ffor\f\bny\f\bccessories\fwhich\f\bre\finst\blled\f\bnd\fneeds\fto\f
be
\fdownlo\bded\f\bg\bin\fif\f\b\fmodule\fis\frepl\bced.\fThe\fdi\bgnostic\funit\fis\fused\ffor\f\bd\bpt\btion\f\bnd\f
downlo\bding.\f
NOTE:\fTwo\fvehicles\fwhich\fotherwise\f\bppe\br\fidentic\bl\fm\b
y\fbeh\bve\fdifferently\fif\fthey\fh\bve\f
different\fconfigur\btions.\fP\br\bmeters\fm\by\fh\bve\fbeen\fch\bnged\fby\fthe\fcustomer\for\fby\fthe\f
workshop.\f
Error\fm\bn\bgement\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\f
G

eneral \f
The\fController\fAre\b\fNetwork\f(CAN)\fis\fmonitored\fby\fthe\fgeneric\felectronic\fmodule\f(GEM).\fIf\f
the\fGEM\fdetects\f\b\ff\bult\fin\fthe\fCAN\fbus\fthen\f\b\ftrouble\fcode\f(DTC)\fis\fstored\fin\fthe\fGEM.\f
There\f\bre\fdifferent\ftypes\fof\fDTC\f\bccording\fto\fthe\ff\bult\ftype:\f

No\fcommunic\btions\ffrom\fthe\fmodule\f\f

F\bulty\fcommunic\btions\f
No\fcommunic\btions\ffrom\fthe\fmodule\f
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complete\fLIN\fnetwork\f\bnd\fthe\finterf\bce\fbetween\f\b\fLIN\fnetwork\f\bnd\fthe\f\bpplic\btion.\f
A\fLIN\fnetwork\fis\fm\bde\fup\fof\f\b\fLIN\fm\bster\f\bnd\fone\for\fmore\fLIN\fsl\bves.\f
The\fLIN\fnetwork\futilizes\fthe\fm\bster/sl\bve\fprinciple\ffor\fthe\fpurpose\fof\fbus\f\bccess\fcontrol.\f
This\fh\bs\fthe\fsignific\bnt\f\bdv\bnt\bge\fth\bt\ffew\fresources\f(CPU\fperform\bnce,\fROM,\fRAM)\f\bre\f
required\ffor\fbus\fm\bn\bgement\fin\fthe\fsl\bve\fmodule.\fThe\fm\bster\fis\fimplemented\fin\f\b\fcontrol\f
module\for\f\b\fg\btew\by\fwhich\fh\bs\fthe\fnecess\bry\fresources.\fAll\fcommunic\btion\fis\finiti\bted\fby\f
the\fm\bster.\fConsequently,\f\b\fmess\bge\f\blw\bys\fconsists\fof\f\b\fhe\bder,\fwhich\fis\fgener\bted\fby\f
the\fm\bster,\f\bnd\f\b\fresponse\ffrom\fthe\fsl\bve.\f
The\fd\bt\b\ftr\bnsfer\fr\bte\fis\fin\fthe\fregion\fof\fup\fto\f20\fKbit/s.\f
The\fLIN\fm\bster\fknows\fthe\ftime\fsequence\fof\f\bll\fd\bt\b\fwhich\f\bre\fto\fbe\ftr\bnsmitted.\fThese\f
d\bt\b\f\bre\ftr\bnsmitted\fby\fthe\fcorresponding\fLIN\fsl\bves\f(e.g.\fultr\bsonic\fsensors)\fwhen\f
requested\fto\fdo\fso\fby\fthe\fLIN\fm\bster.\f
LIN\fis\f\b\fsingle-wire\fbus,\fi.e.\fthe\fd\bt\b\f\bre\ftr\bnsmitted\f\bcross\f\b\fsingle-str\bnded\fc\bble.\f
Usu\blly\fthe\fs\bme\fc\bble\fis\f\blso\fused\fto\fprovide\fthe\fsupply\fvolt\bge.\fThe\fground\fconnection\fof\f
the\fsupply\fvolt\bge\f\blso\f\bcts\f\bs\fthe\fground\fconnection\fof\fthe\fd\bt\b\ftr\bnsmission.\fNo\f
termin\bting\fresistors\f\bre\fused\fin\fthe\fLIN\fnetwork.\f
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Module \bommuni\fations Network -
\bommuni\fations NetworkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Spe\fial Tool(s)
Gen

eral Equipment
Inspe\ftion and Testing 1. 1.
CHECK\fthe\fconcern.\f
2

. 2.
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspe\ftion
3. 3.
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
wi t

h\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fPROCEED\f\bccording\fto\fthe\fSymptom\fCh\brt\f
\b
nd\fthe\fcorresponding\fsymptom.\f
6. 6.
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diagnosti\f Trouble \bode (DT\b) Table - Generi\f Ele\ftroni\f Module (GEM)
Termin\bl\fProbe\fKit\f
29-011A\f
Digit\bl\fMultimeter
Ford\f\bpproved\fdi\bgnostic\ftool
Electric\bl

Fuse(s).\f\f

Wiring\fh\brness.\f\f

Electric\bl\fconnectors.\f
DTCDe\fcriptionAction
B1131-
88No\fcommunic\btions\fpossible\fwith\fthe\fwiper\fmotor\fmodule.GO\fto\fPinpoint\f
Test\f T.\f
U0155-
00No\fcommunic\btions\fpossible\fwith\fthe\finstrument\fcluster.GO\fto\fPinpoint\f
Test\f AH.\f
U0129-
00No\fcommunic\btion\fwith\fthe\f\bnti-block\fbr\bke\fsystem\fmodule.GO\fto\fPinpoint\f
Test\f AC.\f
U0100-
00No\fcommunic\btions\fpossible\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f
(PCM).GO\fto\fPinpoint\f
Test\f AG.\f
B112B-
88No\fcommunic\btions\fpossible\fwith\fthe\fsteering\fwheel\fmodule.GO\fto\fPinpoint\f
Test\f O.\f
B112C-
88No\fcommunic\btions\fpossible\fwith\fthe\finterior\fmonitoring\fsensor.GO\fto\fPinpoint\f
Test\f AA.\f
\f\f
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P\bssenger\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fp\bssenger\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f X.\f\f
*
Ge\br\flever\fmodule\fnot\fcommunic\bting\fwith\fthe\f
tr\bnsmission\fcontrol\funit\f(TCM)Fuse(s)\f
Circuit(s)\f
Ge\br\flever\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f Y.\f\f
*
Anti-theft\f\bl\brm\fsign\bl\fhorn\fwith\fintegr\bted\f
b\bttery\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\f
*
*
*GO\fto\f
Pinpoint\f
Test\f Z.\f\f
*
Interior\fmonitoring\fsensor\fnot\fcommunic\bting\f
with\fthe\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Interior\fsc\bnning\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AA.\f\f
*
Tr\biler\fcoupling\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Tr\biler\fcoupling\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f L.\f\f
*
Lights\fcontrol\fmodule\f(LCM)\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f-\fvehicles\f
with\fg\bs\fdisch\brge\fl\bmps\f\bnd\fvehicles\fwith\f
\bd\bptive\ffront\flightingFuse(s)\f
Circuit(s)\f
Lights\fcontrol\fmodule\f(LCM)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f M.\f\f
*
Shock\f\bbsorber\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Shock\f\bbsorber\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f N.\f\f
*
Steering\fwheel\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Steering\fwheel\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f O.\f\f
*
Collision\fw\brning\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Collision\fw\brning\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f P.\f\f
*
Y\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.Fuse(s)\f
Circuit(s)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f Q.\f\f
*
CD\fch\bnger\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
CD\fch\bnger\f
*
*
*GO\fto\f
Pinpoint\f
Test\f R.\f\f
*
P\brking\fbr\bke\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\brking\fbr\bke\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AE.\f\f
*
Bluetooth/voice\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Bluetooth/voice\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f D.\f\f
*
Generic\felectronic\fmodule\f(GEM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Generic\fElectronic\fModule\f
(GEM)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AF.\f\f
*
ESP\fmodule\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
St\bbility\f\bssist\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AC.\f\f
*
P\brking\f\bid\fmodule\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\brking\f\bid\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f C.\f\f
*
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\f
module\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f E.\f\f
*
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module\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
PCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AG.\f
\f
*
Supplement\bl\frestr\bint\fcontrol\fmodule\f(RCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f AB.\f\f
*
Audio\fsystem\fcontrol\fp\bnel\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Audio\fsystem\fcontrol\fp\bnel\f
*
*
*GO\fto\f
Pinpoint\f
Test\f F.\f\f
*
Power\fsteering\fpump\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Power\fsteering\fpump\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AD.\f
\f
*
Instrument\fcluster\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Instrument\fcluster\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AH.\f\f
*
Tr\bnsmission\fcontrol\fmodule\f(TCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
TCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AI.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MM\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Audio\fsystem\fcontrol\fp\bnel\f
Bluetooth/voice\fcontrol\f
module\f CD\fch\bnger\f
DVD\fdrive\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\f
Test\f AL.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f(HS\f
CAN\fbus)
Circuit(s)\f
ABS\fmodule\for\fESP\fmodule\f
Tr\bnsmission\fcontrol\funit\f
(TCM)\f-\fvehicles\fwith\f
\butom\btic\ftr\bnsmission\f
Power\fsteering\fpump\fmodule\f
P\brking\fbr\bke\fmodule\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\fLights\fcontrol\fmodule\f(LCM)\f
Collision\fw\brning\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f Steering\fwheel\fmodule\f
Shock\f\bbsorber\fcontrol\f
module\f
Powertr\bin\fcontrol\fmodule\f
(PCM)\f
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AK.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MS\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
module\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f P\brking\f\bid\fmodule\f
Tr\biler\fcoupling\fmodule\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
Fuel\ffired\fbooster\f
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AJ.\f\f
*
Стр. 4 из
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