ESP FORD S-MAX 2006 Service Repair Manual

GO\fto\fAG39.\f\f
No -
\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP185\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP185\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG39: \bHE\bK THE GROUND \bONNE\bTION OF THE P\bM
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-E,\fpin\fL4,\fcircuit\fGD120BL\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes
GO\fto\fAG40.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fground\fconnection\fG1D108B\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG40: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-E,\fpin\fA4,\fcircuit\fVDB04AH\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG41.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG41: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
\f\f
\f\f
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CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-E,\fpin\fB4,\fcircuit\fVDB05AL\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG42: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E108-B\ffrom\fthe\fPCM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-B,\fpin\f16,\fcircuit\fSBB10A\f(YE/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAG46.\f\f
No GO

\fto\fAG43.\f\f
AG43: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Disconnect\fConnector\fC4BR03-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-B,\fpin\f16,\fcircuit\fSBB10A\f
(YE/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f26,\fcircuit\fSBB10A\f
(YE/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB10A\f
(YE/RD)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
AG44: \bHE\bK THE VOLTAGE AT THE P\bM
Ignition\fswitch\fin\fposition\fII.\f1
\f\f
\f\f
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-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP803\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG48: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-B,\fpin\f57,\fcircuit\fVDB04AK\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG49.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG49: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-B,\fpin\f44,\fcircuit\fVDB05A\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG50: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E108-J\ffrom\fthe\fPCM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-J,\fpin\fG4,\fcircuit\fSBB10C\f(YE/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
\f\f
\f\f
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(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-L,\fpin\fK4,\fcircuit\fGD120AA\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f6
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes GO\fto\fAG57.\f\f
No
-

\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP190\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP190\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG57: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-K,\fpin\fA4,\fcircuit\fVDB04AE\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG58.\f\f
\f\f
\f\f
\f\f
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No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG58: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-K,\fpin\fA3,\fcircuit\fVDB05AH\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG59: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E104-H\ffrom\fthe\fPCM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E104-H,\fpin\fL1,\fcircuit\fSBB10A\f(YE/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAG61.\f\f
No GO

\fto\fAG60.\f\f
AG60: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-H,\fpin\fL1,\fcircuit\fSBB10A\f
(YE/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f26,\fcircuit\fSBB10B\f
(YE/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
\f\f
\f\f
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Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-H,\fpin\fL2,\fcircuit\fGD120M\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f4
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-J,\fpin\fG3,\fcircuit\fGD120L\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes GO\fto\fAG65.\f\f
No -

\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP918\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP918\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG65: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-J,\fpin\fD4,\fcircuit\fVDB04AX\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG66.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
\f\f
\f\f
\f\f
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CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG66: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-J,\fpin\fE3,\fcircuit\fVDB05BA\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG67: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E109-B\ffrom\fthe\fPCM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E109-B,\fpin\f16,\fcircuit\fSBB10A\f(YE/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAG69.\f\f
No
GO

\fto\fAG68.\f\f
AG68: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE EJB
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-B,\fpin\f16,\fcircuit\fSBB10A\f
(YE/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f26,\fcircuit\fSBB10A\f
(YE/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG69: \bHE\bK THE VOLTAGE AT THE P\bM
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E109-B,\fpin\f15,\fcircuit\fCBB42A\f(GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f
2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
\f\f
Стр. 117 из
159
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connector\fC1E109-B,\fpin\f6,\fcircuit\fGD120AP\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes GO\fto\fAG74.\f\f
No -

\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP803\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP803\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG74: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-B,\fpin\f54,\fcircuit\fVDB04BC\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG75.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG75: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E109-B,\fpin\f41,\fcircuit\fVDB05BC\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG76: \bHE\bK THE VOLTAGE AT THE P\bM
Ignition\fswitch\fin\fposition\f0.\f1
Стр. 119 из 159
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Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fL2,\fcircuit\fGD120B\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fM1,\fcircuit\fGD120C\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes GO\fto\fAG81.\f\f
No -

\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP302\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP302\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG81: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f1
\f\f
\f\f
\f\f
Стр. 122 из 159
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connector\fC1E108-H,\fpin\fA2,\fcircuit\fVDB04AV\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG82.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG82: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-H,\fpin\fA1,\fcircuit\fVDB05AW\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST AH : INSTRUMENT \bLUSTER NOT \bOMMUNI\bATING WITH
THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AH1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fAH2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AF.\f\f
\f\f
\f\f
Стр. 123 из 159
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