ESP FORD S-MAX 2006 Service Repair Manual

Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fs\bfety\frestr\bint\fcontrol\fmodule\f(RCM).\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB06AB\f(GY//OG)\fbetween\fthe\f
restr\bints\fcontrol\fmodule\f(RCM)\f\bnd\fsoldered\fconnection\fSP297\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST A\b : ESP MODULE NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A\b1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fAC2.\f\f
No GO

\fto\fPinpoint\fTest\f AK.\f\f
A\b2: \bHE\bK FUSE F25
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF25\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAC3.\f\f
No R

ENEW\ffuse\fF25\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A\b3: \bHE\bK THE VOLTAGE AT FUSE F25
Connect\fFuse\fF25\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF25\f(30\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC4.\f\f
No
GO

\fto\fAC18.\f\f
A\b4: \bHE\bK FUSE F26
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\ffuse\fF26\f(BJB).\f2
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fAC5.\f\f
No R

ENEW\ffuse\fF26\f(40\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A\b5: \bHE\bK THE VOLTAGE AT FUSE F26
Connect\fFuse\fF26\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF26\f(40\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC6.\f\f
Стр. 73 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC16.\f\f
No
C

HECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A\b16: \bHE\bK THE \bIR\bUIT BETWEEN RELAY D\b21 AND FUSE F41 FOR OPEN \bIR\bUIT
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\frel\by\fDC21,\fsocket\f
C1BB01-A,\fpin\f105,\fcircuit\fCDC21F\f(GY/BN),\fwiring\f
h\brness\fside\f\bnd\ffuse\fF41.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fAC17.\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
rel\by\fDC21\f\bnd\ffuse\fF41\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A\b17: \bHE\bK THE GROUND \bONNE\bTION OF D\b21
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fDC21,\fconnector\f
C1BB01-A,\fpin\f106,\fcircuit\fGD120P\f(BK/GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes RENEW\frel\by\fDC21.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcorresponding\f
circuit\fbetween\fDC21\f\bnd\fsoldered\fconnection\fSP358\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A\b18: \bHE\bK THE VOLTAGE AT THE EJB
Disconnect\fConnector\fC1BB01-B\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEJB,\fconnector\f
C1BB01-B,\fpin\f1,\fcircuit\fSDC02A\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSDC02A\f
(RD)\fbetween\fthe\fEJB\f\bnd\fthe\fb\bttery\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A\b19: \bHE\bK THE VOLTAGE AT THE ESP MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1CA01\ffrom\fthe\felectronic\f
st\bbility\fprogr\bm\fmodule.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f1,\fcircuit\fSBB26A\f(YE/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC21.\f\f
No
GO

\fto\fAC20.\f\f
Стр. 76 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

A\b20: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE ESP MODULE
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f112,\fcircuit\fSBB26A\f(YE/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fESP\fmodule,\fconnector\f
C1CA01,\fpin\f1,\fcircuit\fSBB26A\f(YE/RD),\fwiring\f
h\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB26A\f
(YE/RD)\fbetween\fthe\fESP\fmodule\f\bnd\fthe\fEJB\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
A\b21: \bHE\bK THE VOLTAGE AT THE ESP MODULE
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f25,\fcircuit\fSBB25A\f(RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC27.\f\f
No
GO

\fto\fAC22.\f\f
A\b22: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE ESP MODULE
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f113,\fcircuit\fSBB25AB\f(RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fESP\fmodule,\fconnector\f
C1CA01,\fpin\f25,\fcircuit\fSBB25A\f(RD),\fwiring\fh\brness\f
side.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\felectronic\fst\bbility\fprogr\bm\fmodule\f\bnd\fthe\fEJB\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A\b23: \bHE\bK THE VOLTAGE AT THE ESP MODULE
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f7,\fcircuit\fSBB36A\f(GN/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC25.\f\f
No GO

\fto\fAC24.\f\f
A\b24: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE ESP MODULE
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f41,\fcircuit\fSBB36AB\f(GN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fESP\fmodule,\fconnector\f
C1CA01,\fpin\f7,\fcircuit\fSBB36A\f(GN/RD),\fwiring\f
h\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Стр. 77 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\felectronic\fst\bbility\fprogr\bm\fmodule\f\bnd\fthe\fEJB\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A\b25: \bHE\bK THE VOLTAGE AT THE ESP MODULE
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f33,\fcircuit\fCBP03A\f(GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAC27.\f\f
No
GO

\fto\fAC26.\f\f
A\b26: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE ESP MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-A,\fpin\f55,\fcircuit\fCBP03AB\f(GY),\fwiring\f
h\brness\fside\f\bnd\fthe\fESP\fmodule,\fconnector\f
C1CA01,\fpin\f33,\fcircuit\fCBP03A\f(GY),\fwiring\fh\brness\f
side.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\felectronic\fst\bbility\fprogr\bm\fmodule\f\bnd\fthe\fCJB\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A\b27: \bHE\bK THE GROUND \bONNE\bTION OF THE ELE\bTRONI\b STABILITY PROGRAM
MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f38,\fcircuit\fGD122X\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f13,\fcircuit\fGD122V\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes GO\fto\fAC28.\f\f
No -
\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\fme\bsured\fin\f
one\fof\fthe\fme\bsurements:LOCATE\f\bnd\fREPAIR\fthe\f
bre\bk\fin\fthe\frelev\bnt\fcircuit\fbetween\fthe\fESP\fmodule\f
\bnd\fsoldered\fconnection\fSP200\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
-
\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\fme\bsured\fin\f
both\fof\fthe\fme\bsurements:LOCATE\f\bnd\fREPAIR\fthe\f
bre\bk\fin\fcircuit\fGD122Y\f(BK)\fbetween\fsoldered\f
connection\fSP200\f\bnd\fground\fconnection\fG1D130C\f
Стр. 78 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A\b28: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE ELE\bTRONI\b STABILITY PROGRAM
MODULE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f5,\fcircuit\fVDB04S\f(WH/BU),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\f
pin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAC29.\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fESP\fmodule\f\bnd\fsoldered\fconnection\fSP335\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
A\b29: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE ELE\bTRONI\b STABILITY PROGRAM
MODULE AND THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fESP\fmodule,\f
connector\fC1CA01,\fpin\f6,\fcircuit\fVDB05S\f(WH),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\f
pin\f14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\felectronic\f
st\bbility\fprogr\bm\fmodule.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fESP\fmodule\f\bnd\fsoldered\fconnection\fSP334\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
PINPOINT TEST AD : POWER STEERING PUMP MODULE NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL -
VEHI\bLES WITH 2.0L DIESEL ENGINE
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
AD1: DETERMINE THE \bONDITIONS UNDER WHI\bH THE FAULT O\b\bURS
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fAD2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AG.\f\f
AD2: \bHE\bK FUSE F3
Ignition\fswitch\fin\fposition\f0.\f1
Стр. 79 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f
C1BB01A\fpin\f107,\fcircuit\fCDC01A\f(GN/VT),\fwiring\f
h\brness\fside\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAF9.\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
rel\by\fDC21\f\bnd\fthe\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF9: \bHE\bK THE VOLTAGE AT RELAY D\b21
Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f
C1BB01A,\fpin\f104,\fcircuit\fSDC02H\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAF10 .\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AF10: \bHE\bK THE \bIR\bUIT BETWEEN RELAY D\b21 AND FUSE F41 FOR OPEN \bIR\bUIT
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\frel\by\fDC21,\fsocket\f
C1BB01A,\fpin\f105,\fcircuit\fCDC21F\f(GY/BN),\fwiring\f
h\brness\fside\f\bnd\ffuse\fF42.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF11 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
rel\by\fDC21\f\bnd\ffuse\fF41\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF11: \bHE\bK THE GROUND \bONNE\bTION OF D\b21
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fDC21,\fconnector\f
C1BB01-A,\fpin\f106,\fcircuit\fGD120P\f(BK/GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes RENEW\frel\by\fDC21.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcorresponding\f
circuit\fbetween\fDC21\f\bnd\fsoldered\fconnection\fSP358\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AF12: \bHE\bK THE VOLTAGE AT THE GEM
Disconnect\fConnector\fC1BP02-G\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fGEM,\fconnector\f
C1BP02-G,\fpin\f1,\fcircuit\fSBB17A\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
\f\f
Стр. 87 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF23 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF23: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\fconnector\f
C1BP02-C,\fpin\f48,\fcircuit\fVDB05AB\f(WH),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcorresponding\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST AG : POWERTRAIN \bONTROL MODULE (P\bM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AG1: DETERMINE THE \bONDITIONS UNDER WHI\bH THE FAULT O\b\bURS
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes -\fAll\fexcept\fvehicles\fwith\f\b\f2.0L\fengine:GO\fto\f
AG2 .\f

\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine: GO\fto\fAG4.\f\f
No GO

\fto\fPinpoint\fTest\f AK.\f\f
AG2: \bHE\bK FUSE F10
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF10\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAG3 .\f\f
No R

ENEW\ffuse\fF10\f(10\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AG3: \bHE\bK THE VOLTAGE AT FUSE F10
Connect\fFuse\fF10\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF10\f(10\fA)\f
\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
Стр. 91 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

-\fVehicles\fwith\f\b\f1.6L\fDur\btec-16V\f(Sigm\b)\f
engine:GO\fto\fAG59 .\f\f
-\fV

ehicles\fwith\f\b\f3.0L\fDur\btec-VE\f(VE6)\f
engine: GO\fto\fAG67 .\f\f
-\fV

ehicles\fwith\f\b\f2.2L\fdiesel\fengine: GO\fto\fAG76.\f
\f
No
GO\fto\fAG22.\f\f
AG22: \bHE\bK THE VOLTAGE AT RELAY D\b21
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fRel\by\fDC21\ffrom\fsocket\fC1BB01-A.\f2
Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f
C1BB01-A,\fpin\f107,\fcircuit\fCDC01A\f(GN/VT),\f
wiring\fh\brness\fside\f\bnd\fground.\f
3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fAG23.\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\frel\by\fDC21\f\bnd\fthe\fCJB\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG23: \bHE\bK THE VOLTAGE AT RELAY D\b21
Me\bsure\fthe\fvolt\bge\fbetween\frel\by\fDC21,\fsocket\f
C1BB01-A,\fpin\f104,\fcircuit\fSDC02H\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f
1
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fAG24.\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
AG24: \bHE\bK THE \bIR\bUIT BETWEEN RELAY D\b21 AND FUSE F42 FOR OPEN \bIR\bUIT
Me\bsure\fthe\fresist\bnce\fbetween\frel\by\fDC21,\f
socket\fC1BB01-A,\fpin\f105,\fcircuit\fCDC21F\f
(GY/BN),\fwiring\fh\brness\fside\f\bnd\ffuse\fF42.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG25.\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\frel\by\fDC21\f\bnd\ffuse\fF42\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG25: \bHE\bK THE GROUND \bONNE\bTION OF D\b21
Me\bsure\fthe\fresist\bnce\fbetween\fDC21,\fconnector\f
C1BB01-A,\fpin\f106,\fcircuit\fGD120P\f(BK/GN),\f
wiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
RENEW\frel\by\fE612.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
corresponding\fcircuit\fbetween\fDC21\f\bnd\fsoldered\f
connection\fSP358\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG26: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E108-C\ffrom\fthe\fPCM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f2
Стр. 96 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

connector\fC1E108-C,\fpin\fL4,\fcircuit\fGD120W\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-C,\fpin\fM4,\fcircuit\fGD120R\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f4
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-E,\fpin\fJ2,\fcircuit\fGD120AC\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-E,\fpin\fK4,\fcircuit\fGD120N\f
(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f6
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes
GO\fto\fAG33.\f\f
No -

\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\fone\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fPCM\f\bnd\fsoldered\fconnection\fSP301\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\f
me\bsured\fin\f\bll\fof\fthe\fme\bsurements:LOCATE\f
\bnd\fRECTIFY\fthe\fopen\fcircuit\fin\fthe\f
corresponding\fcircuit\fbetween\fsoldered\f
connection\fSP301\f\bnd\fground\fconnection\f
G1D108D\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG33: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE P\bM AND THE DATA LINK
\bONNE\bTOR (DL\b)
\f\f
\f\f
\f\f
\f\f
Стр. 100 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-D,\fpin\fA4,\fcircuit\fVDB04E\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f
(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAG34.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
PCM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AG34: \bHE\bK THE \bIR\bUIT BETWEEN THE P\bM AND THE DL\b FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-D,\fpin\fA3,\fcircuit\fVDB05L\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe\frespective\f
circuit\fbetween\fthe\fPCM\f\bnd\fDLC\fby\fusing\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
AG35: \bHE\bK THE VOLTAGE AT THE P\bM
Disconnect\fConnector\fC1E104-E\ffrom\fthe\fPCM.\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-E,\fpin\fG2,\fcircuit\fCBB42A\f(GN),\fwiring\f
h\brness\fside\f\bnd\fground.\f
3
\f\f
\f\f
\f\f
Стр. 101 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su