FORD S-MAX 2006 Service Repair Manual

5.Torque\b 48\fNm\f
6. Remove\fthe\fj\bck.\f
7. Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
8. To

rque\b 80\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in

st\blled.\f
Torque\b 133\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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10. Refer\fto:\fKupplungssystem\fentlüften\f(308-00\fSch\bltgetriebe\fund\fKupplung\f-\fAllgemeine\f
Inform\btionen,\fGener\bl\fProcedures).\f
11. Torque\b 48\fNm
\f
12. Remove the Special Tool(s)\b 303-290A-15\f
Tor

que\b 48\fNm
\f
13. Remove the Special Tool(s)\b 303-290A-15\f
To r

que\b 48\fNm
\f
14. Remove the Special Tool(s)\b 303-290B,\f303-290-
13 ,\f3

03-290A-15 ,\f303-290B-16 \f
\f\f
\f\f
\f\f
\f\f
\f\f
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15. Inst\bll\fthe\ffollowing\fitems:\f1. c\bt\blytic\fconverter\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Ex h

\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. Torque\b 40\fNm
\f
17. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 10\fNm
\f
18. Torque\b 25\fNm
\f
\f\f
\f\f
\f\f
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19. \f\f1.Torque\b 25\fNm
\f
2. Torque\b 80\fNm
\f
20. Torque\b 24\fNm
\f
21. \f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(MMT6) \f(308-
00 \f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Torque\b 25\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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25.Torque\b 10\fNm\f
26. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Air\fFiltering\f
Refer\fto:\f Air\fCle\bner \f(303-12D\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-
TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-
TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
27. Check\fthe\ftr\bnsmission\ffluid\ffill\flevel.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
28. \f
29. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
\f\f
\f
\f\f
Стр. 6 из
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Procedures).\f
Стр. 7 из 7
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn—2.0L Du\bat\f\bq-TDCi
(85kW/115PS) - DW/2.0L Du\bat\f\bq-TDCi
(100kW/136PS) - DW/2.0L Du\bat\f\bq-
TDCi (103kW/140PS) - DW
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment CAUTION: Make su\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2.Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f
gre\bse.\f
Material\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88

SX1C220AA) \f
3. Gen

eral \fquipment\b Tr\bnsmission\fj\bck \f
4. P

erform\fthis\f\bnd\fthe\ffollowing\foper\btion\f
simult\bneously.\f
\f
\f
\f
\f
\f\f
Стр. 1 из 6
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Torque\b 48\fNm\f
5. Torque\b 48\fNm
\f
6. Torque\b 48\fNm
\f
7. \f
8. Remove\fthe\ftr\bnsmission\fj\bck.\f
9. Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

B-16,\f 303-290A-15 \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
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10.Torque\b 80\fNm\f
11. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Torque\b 133\fNm
\f
12. \f\f
2.Torque\b 48\fNm
\f
3. Torque\b 25\fNm
\f
13. Refer\fto:\fKupplungssystem\fentlüften\f(308-00\f Sch\bltgetriebe\fund\fKupplung\f-\fAllgemeine\f
Inform\btionen,\fGener\bl\fProcedures).\f
14. \f\f 1.Torque\b 48\fNm
\f
2. Torque\b 40\fNm
\f
\f\f
\f\f
\f\f
\f
\f\f
Стр. 3 из
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15.Remove the Special Tool(s)\b 303-290B,\f303-290-
13 ,\f3
03-290A-15 ,\f303-290B-16 \f
16.

Inst\bll\fthe\fc\bt\blytic\fconverter.\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00E\fExh\bust\f
Sy s

tem\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
17. \f\f 1.Torque\b 10\fNm
\f
2. Torque\b 10\fNm
\f
18. Inst\bll\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 80\fNm
\f
20. \f
\f\f
\f\f
\f\f
Стр. 4 из
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