FORD S-MAX 2006 Service Repair Manual

Vehicles\fbuilt\fup\fto\f10/2005\finclusive\f
Vehicles\fbuilt\ffrom\f11/2005\f
Assembly All\fvehicles\f
CAUTION:\fUse\fprotective\fcovers.\f
All\fvehicles\f
10. This\fstep\fis\fonly\fnecess\bry\fif\fthe\foil\fring\fis\f
d\bm
\bged.\f
11. Ensure\fth\bt\fno\foil\fring\fis\finst\blled.\f
12. Cl\bmp\fthe\foutput\fsh\bft\fin\f\b\fvise.\f
13. Co\bt\f\bll\frunning\fsurf\bces\fwith\fcle\bn\ftr\bnsmission\f fluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2 C

200-D2\f/\f7U7J-M2C200-BA) \f
14.

\f
\f\f
\f\f
Стр. 4 из
7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544223&gui...procarmanuals.com
http://vnx.su

15.NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\br
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\br\f
3. Sliding\fcoll\br\f
4. Sn\bp\fring\f
16. Special\bTool(\f):\b 308-604\f
17.

\f\f
Fit\f\b\fnew\fsn\bp\fring.\f

The\fcoll\br\fon\fthe\fret\bining\fring\fmust\ff\bce\f
up

w\brd.\f
\f
\f\f
\f\f
Стр. 5 из 7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544223&gui...procarmanuals.com
http://vnx.su

18.NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\br
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\br\f
3. Sliding\fcoll\br\f
19. Special\bTool(\f):\b 308-604\f
20.

Fit\f\b\fnew\fsn\bp\fring.\f
\f
\f\f
\f\f
Стр. 6 из 7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544223&gui...procarmanuals.com
http://vnx.su

21.NOTE:\fDo\fnot\foil\ft\bper\froller\fbe\brings.\f
Inst\bll\f\b\fnew\ftr\bnsmission-side\ft\bper\froller\f
be

\bring\fon\fthe\foutput\fsh\bft.\f
Special\bTool(\f):\b 308-046\f
22. C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in

st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fLeft-h\bnd\fthre\bd.\f Torque:\b 100\fNm
\f
23. NOTE:\fDo\fnot\foil\ft\bper\froller\fbe\brings.\f
Inst\bll\f\b\fnew\fclutch-side\ft\bper\froller\fbe\bring\fon\f
th

e\foutput\fsh\bft.\f
Special\bTool(\f):\b 204-050\f
\f
\f\f
\f\f
\f\f
Стр. 7 из 7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544223&gui...procarmanuals.com
http://vnx.su

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Diffe\bentialS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Gen

e\bal Equipment
Disassembly CA

UTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-081\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-197\f
Collet\ffor\f205-295\f
Hydr\bulic\fpress
1. Cl\bmp\fthe\fdifferenti\bl\fin\fthe\fvice.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
3. Sp

ecial\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
4. R

emove\fthe\ffollowing\fitems:\f 1. Loo\fen:\b Four\fturn(s)
\f
\f
\f
\f
\f
\f\f
\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544224&gui...procarmanuals.com
http://vnx.su

Assembly CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f 2. \f
3
.

S\bve\fthree\fbolts\ffor\fre\bssembly\fthe\fring\f
ge\br.\f
5. \f\f
6. Cl\bmp\fthe\fdifferenti\bl\fin\fthe\fvice.\f 7. Inst\bll\fthe\fthree\fbolts\fs\bved\fduring\fdis\bssembly.
\f
Torque:\b 82\fNm\f
8. \f\f
\f
\f
\f
Стр. 2 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544224&gui...procarmanuals.com
http://vnx.su

9.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Torque:\b 82\fNm
\f
10.NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Do\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Sp

ecial\bTool(\f):\b 205-081\f
Gen

eral\bEquipment:\b Hydr\bulic\fpress\f
11. N

OTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
i n

st\blled.\f
Do\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Sp

ecial\bTool(\f):\b 205-081\f
Gen

eral\bEquipment:\b Hydr\bulic\fpress\f
\f
\f\f
\f
\f\f
Стр. 3 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544224&gui...procarmanuals.com
http://vnx.su

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-081\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-217\f
Inst\bller,\fRe\br\fWheel\fHub\fBe\bring\fCone/Se\bl\f
205-296\f
Inst\bller,\fWheel\fHub\fBe\bring\fCone/Se\bl\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 12
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544225&gui...procarmanuals.com
http://vnx.su

Mate\bials
Gene\bal Equipment
NOTE: The t\bansmissi\fn must c\f\fl t\f \b\f\fm tempe\batu\be bef\f\be pe\bf\f\bming measu\bements.
All vehicles
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
307-430\f
G\buge,\fTr\bnsmission\fEnd\fPl\by\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring\f
308-112\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl\f
308-192\f
Remover,\fH\blfsh\bft\f
308-603\f
G\buge,\fDifferenti\bl/Tr\bnsfer\fGe\br\fBe\bring\fShim\f
NameSpec\bf\bcat\bo\f
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLRWSK-M2G348-A5\f/\f2U7J-M2G348-AA
H\ft ai\b gun1. \f\f1. H
e\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-217\f
2. \f

\f 1. He\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\f
\f
\f
\f
\f
\f
\f\f
Стр. 2 из 12
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544225&gui...procarmanuals.com
http://vnx.su

\bnd\f\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-217\f
3. \f

\f 1. He\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
4. \f

\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I

nst\bll\f\b\f1.10\fmm\fme\bsuring\fshim.\f
3.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\fthe\f
speci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
5. S\f

ecial Tool(s): 206-003\f
6.CAUTIONS:\f
T\bke\fspeci\bl\f
c\bre\fto\f\bvoid\f
d\bm\bging\fthe\f
be\bring.\f
Extreme\f
cle\bnliness\fmust\f
be\fexercised\fwhen\f
h\bndling\fthese\f
components.

Inst\bll\fthe\f
output\fsh\bfts\f
in\fthe\f
tr\bnsmission\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
12
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544225&gui...procarmanuals.com
http://vnx.su