sensor FORD S-MAX 2006 Service Repair Manual

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Level
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
I\bstallat\fo\b
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
1. Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\ft\bnk.\f Refer\fto:\f Fuel\fT\bnk \f(310-01B\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Special\bTool(\f):\b 310-069\f
To r

que:\b 85\fNm
\f
5. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
\f
\f\f
\f\f
\f\f
Стр. 1 из
2
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d\bm\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 2 из
2
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\ffiller\fpipe\f
Fuel\ft\bnk\ffiller\fpipe\fc\bp\f
Fill\flimit\fvent\fv\blve\fdust\ffilter\f
Fuel\ft\bnk\fsupport\fstr\bp(s)\f
Fill\flimit\fvent\fv\blve\f
Fuel\flevel\fsensor\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\f
The\ffuel\ft\bnk\fholds\f\bpproxim\btely\f70\fliters\fof\fus\bble\ffuel\f\bnd\fis\fof\f\b\fpl\bstic\fconstruction.\fIt\f
is
\fret\bined\fto\fthe\fvehicle\fby\fme\bns\fof\ftwo\fsteel\fsupport\fstr\bps,\fthe\ffuel\ft\bnk\fsupports\f
str\bps\f\bre\fsecured\fby\ffour\fret\bining\fbolts\fonto\fthe\funderside\fof\fthe\fvehicle\fch\bssis.\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\fone\ffuel\ft\bnk\fvent\fv\blve\f\bnd\f\b\ffill\flimit\fvent\fv\blve\f
ventil\bting\fdirectly\fto\f\btmosphere.\fThe\ffuel\ft\bnk\fvent\fv\blve\fwill\fprevent\ffuel\floss\ffrom\fthe\f
fuel\ft\bnk\fif\fthe\fvehicle\fbecomes\finverted.\f\f
Fuel l\f\bes Item
1
2
3
4
5
6
7
8
9
10
\f
Part Number -
-
-
-
-
-
-
-
-
-
Стр. 3 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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\f\fDescr\fpt\fo\b
Fuel\ft\bnk\flocking\fring\f
Fuel\flevel\fsensor\f
Fuel\flevel\fsensor\fse\bl\f\f
Fuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f\brm\f
The\ffuel\flevel\fsensor\fis\floc\bted\fin\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fret\bined\fby\f\b\fre-us\bble\ffuel\f
t\b
nk\flocking\fring.\fThe\ffuel\flevel\fsensor\fse\bl\fmust\fnot\fbe\fre-used\fonce\fremoved\ffrom\fthe\f
fuel\ft\bnk.\f
The\ffuel\flevel\fsensor\fis\fequipped\fwith\f\b\ffuel\ft\bnk\fsender\funit.\fThe\ffuel\ft\bnk\fsender\funit\f
consists\fof\f\b\fmech\bnic\bl\fflo\bt\f\bnd\f\b\fpotentiometer.\fThe\fpotentiometer\fme\bsures\fthe\ffuel\f
level\fusing\f\b\fflo\bt\f\bnd\fcommunic\btes\fdirectly\fwith\fthe\ffuel\fg\buge\fin\fthe\finstrument\fcluster\f
informing\fthe\fdriver\fthe\f\bmount\fof\ffuel\fth\bt\fis\fcurrently\fin\fthe\ffuel\ft\bnk.\f\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\ffuel\ft\bnk\flevel\fsensor\ffl o
\bt\f\bnd\f\brm\f\bre\fnot\fd\bm\bged\f
during\fthe\finst\bll\btion.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f\bligned.\f
The\ffuel\ft\bnk\fmust\fbe\fcompletely\fremoved\ffrom\fthe\fvehicle\fbefore\fthe\ffuel\flevel\fsensor\funit\f
c\bn\fbe\fremoved.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fT\bnk\f(310-01B\fFuel\fT\bnk\f\bnd\fLines\f-\f1.8L\f
Dur

\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Inst\bll\btion\fof\f\b\fnew\ffuel\flevel\fsensor\fm\by\fnot\fsolve\ffuel\findic\btion\fissues\fwhich\fm\by\foccur\f
during\fthe\fvehicles\flife\ftime.\f Item
1
2
3
4
\f
Part Number -
-
-
-
\f\f
Стр. 5 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Fuel f\flter - veh\fcles w\fth 2.0L Duratorq-TDC\f (DW) d\fesel e\bg\f\be
\f\f
Descr\fpt\fo\b
Fuel\ffilter\fcr\bsh\fprotection\ftop\fshield\f\f
Fuel\ffilter\fbleed\fscrew\f\f
Fuel\ffilter\fhousing\f
W\bter\fin\ffuel\fsensor\f\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\funion\f
Fuel\ffilter\fdr\bin\fscrew\f
Fuel\ffilter\ffuel\fsupply\fline\funion\f
The\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\ffuel\ffilter\fis\floc\bted\f\bbove\fthe\fgener\btor\f\bnd\fis\f
\bt
t\bched\fto\fthe\fcylinder\fhe\bd\fby\fme\bns\fof\f\b\ffuel\ffilter\fret\bining\fbr\bcket,\f\b\ffuel\ffilter\fspl\bsh\f
shield\f\bnd\f\b\ffuel\ffilter\fcr\bsh\fprotection\fshield\f\bre\fmounted\fto\fthe\fret\bining\fbr\bcket.\fThe\ffuel\f
filter\fh\bs\f\bn\felectric\ffuel\fhe\bter\fwhich\fis\floc\bted\fnext\fto\fthe\ffuel\ffilter\finlet\fpipe.\f
When\fthe\ftemper\bture\fis\fbelow\f15ºC,\f\b\fv\blve\finside\fthe\ffuel\ffilter\fopens\f\bllowing\ffuel\fwhich\f
is\fpre-he\bted\fby\fthe\ffuel\fpump\fto\fbe\frecircul\bted\fb\bck\fthrough\fthe\ffuel\ffilter\fto\fthe\ffuel\f
pump.\fThis\f\bids\fengine\fperform\bnce\fduring\fw\brm\fup.\f
Fuel\fis\fdelivered\fthrough\fthe\ffuel\fsupply\flines\fto\fthe\ffuel\ffilter.\fThe\ffuel\ffilter\fcle\bns\fthe\ffuel\f
of\fw\bter\f\bnd\fcont\bmin\bnts.\fUnused\ffuel\fis\freturned\fto\fthe\ffuel\ft\bnk\fthrough\fthe\ffuel\fpump\fItem
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
Стр. 7 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
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return\fline.\f
The\ffuel\ffilter\fis\f\blso\fequipped\fwith\f\b\fw\bter-in-fuel\fsensor\fwhich\fis\floc\bted\f\bt\fthe\fb\bse\fof\f
the\ffuel\ffilter\fhousing.\fThis\fsensor\fme\bsures\fthe\f\bmount\fof\fw\bter\fwhich\fh\bs\fcollected\fin\fthe\f
fuel\ffilter\felement.\fIf\fthe\fqu\bntity\fof\fw\bter\fpresent\fis\fgre\bter\fth\bn\f90\fml\fthen\f\b\fw\brning\f
indic\btor\floc\bted\fon\fthe\finstrument\fcluster\fis\fillumin\bted\f\bnd\fthe\ffuel\ffilter\felement\fshould\f
then\fbe\fdr\bined\fof\fw\bter.\f
When\f\b\fnew\ffuel\ffilter\fh\bs\fbeen\finst\blled\fit\fmust\fbe\fbled\fusing\f\b\fh\bnd\fpressure\fpump.\fM\bke\f
sure\fth\bt\fthe\f\brrows\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\fpointing\ftow\brds\fthe\ffuel\ffilter.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fFuel\fFilter\f(310-01C\fFuel\fT\bnk\f\bnd\fLines\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Fuel ta\bk ve\bt valve
\f\f
Descr\fpt\fo\b
Fuel\ft\bnk\fvent\fv\blve\f
Fuel\ft\bnk\fventil\btion\fis\f\bchieved\fby\f\b\ffuel\ft\bnk\fvent\fv\blve\f\bnd\fthe\ffuel\flimit\fvent\fv\blve,\f
wh
ich\fis\finst\blled\finto\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fwill\fprevent\ffuel\floss\ffrom\fthe\ffuel\ft\bnk\fif\f
the\fvehicle\fbecomes\finverted.\f
F\fll l\fm\ft ve\bt valve
\f\f
Descr\fpt\fo\b
Fill\flimit\fvent\fv\blve\f
The\ffill\flimit\fvent\fv\blve\fis\f\bn\fintermedi\bte\fventil\btion\fv\blve\fbetween\fthe\ffuel\ft\bnk\fvent\fv\blve\f
\bnd\fthe\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\bllows\fthe\ffuel\ft\bnk\fto\fbe\ffilled\fto\fits\fm\bximum,\fby\fexpelling\fthe\f\bir\f
within\fthe\ffuel\ft\bnk\fto\f\btmosphere.\f
The\ffill\flimit\fvent\fv\blve\f\blso\f\bcts\f\bs\f\b\ffuel\ft\bnk\fbre\bther\fwith\f\b\fdust\ffilter.\fIf\fthis\fdust\ffilter\f
becomes\fblocked\for\frestricted\fduring\fthe\fvehicle's\flifetime,\fproblems\fwill\fbe\fexperienced\f
with\fdr\bining\fthe\ffuel\ft\bnk.\fAlso\fthere\fcould\fbe\f\b\fpossibility\fof\ffuel\ft\bnk\fdeform\btion\fif\fthe\f
dust\ffilter\fis\fblocked.\f Item
1
I t

em
1 \f\fPart Number
-
\f\f
Part Number-
Стр. 8 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
http://vnx.su

I\bstallat\fo\b Vehicles\fwith\fdiesel\fengine\f
22. \f
2 3

. Specia\f\bToo\f(s):\b 310-069\f
Tor

que:\b 85\fNm
\f
24. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
25. Dr\bin\fthe\ffuel\ft\bnk.\f
Genera\f\bEquipment:\b Fuel\ft\bnk\fdr\bining\f
eq u

ipment \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
3. Refer\fto:\f Fuel\fSystem\fBleeding\f-\f1.8L\fDur\btorq-
TDC
i\f(Lynx)\fDiesel \f(310-00\fFuel\fSystem\f-\f
Gen

er\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.0L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
7
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Fuel Ta\bk a\bd L\f\bes - 2.0L Duratorq-TDC\f
(85kW/115PS) - DW/2.0L Duratorq-TDC\f
(100kW/136PS) - DW/2.0L Duratorq-
TDC\f (103kW/140PS) - DW, Em\fss\fo\b
Requ\freme\bts: Stage IV - Fuel Level
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallat\fo\b
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
1. Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\ft\bnk.\f Refer\fto:\f Fuel\fT\bnk \f(310-01B\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Special\bTool(\f):\b 310-069\f
To r

que:\b 85\fNm
\f
5. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549158&gui...procarmanuals.com
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1.CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549158&gui...procarmanuals.com
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I\bstallat\fo\b Vehicles\fwith\fdiesel\fengine\f
22. \f
2 3

. Specia\f\bToo\f(s):\b 310-069\f
Tor

que:\b 85\fNm
\f
24. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
25. Dr\bin\fthe\ffuel\ft\bnk.\f
Genera\f\bEquipment:\b Fuel\ft\bnk\fdr\bining\f
eq u

ipment \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
3. Refer\fto:\f Fuel\fSystem\fBleeding\f-\f1.8L\fDur\btorq-
TDC
i\f(Lynx)\fDiesel \f(310-00\fFuel\fSystem\f-\f
Gen

er\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.0L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
7
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