wheel FORD S-MAX 2006 Service Repair Manual

B1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmps\f\bfter\fevery\fstep.\f2\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f3\b
TURN\fON\fthe\fhigh\fbe\bm.\f4\b
Do\fthe\fhigh\fbe\bm\fhe\bdl\bmps\fonly\fwork\fin\fone\fswitch\fposition?\f
Yes\bGO\fto\fB8.\f\f
No\b
GO

\fto\fB2.\f\f
B2:\bCHECK\bFUSE\bF9\b(15\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF9\f(15\fA)\f(CJB).\f2\b
CHECK\fFuse\fF9\f(15\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fB3.\f\f
No\b R

ENEW\ffuse\fF9\f(15\fA)\f(CJB).\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF9\b(15\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF9\f(15\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF9\f(15\fA)\f(CJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB4.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\fsupply\fof\ffuse\fF9\f(15\fA)\f
(CJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(CJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fB5.\f\f
No\b R

ENEW\ffuse\fF7\f(7.5\fA)\f(CJB).\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(CJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB6.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\fsupply\fof\ffuse\fF7\f(7.5\fA)\f
(CJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Стр. 8 из 28
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Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\ffrom\fconnector\f
C2LS41.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02C,\fpin\f70,\f
circuit\fSBP07A\f(WH/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\fpin\f1,\fcircuit\fSBP07A\f
(WH/RD),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fB7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\f\bnd\ffuse\fF7\f(7.5\fA)\f(CJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel/steering\fcolumn\f
module,\fconnector\fC2LS41,\fpin\f14,\fcircuit\fGD138AY\f(BK/WH),\fwiring\f
h\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\f\bnd\fground\fconnection\fG6D139\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B8:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b
CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f\bid\f
of\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bONE\bLOW\bBEAM\bHEADLAMP\bIS\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f2\b
Is\fthe\fleft-h\bnd\flow\fbe\bm\finoper\btive?\f
Yes\b GO\fto\fC2 .\f\f
No\b
GO

\fto\fC6 .\f\f
C2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\fpin\f
10,\fcircuit\fCLF04A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Стр. 9 из 28
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he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fLeft-h\bnd\fm\bin\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF02A\f(GY/BN)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fRight-h\bnd\fhigh\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF03A\f(VT/OG)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-
\fNone\fof\fthe\fhe\bdl\bmps\fis\fperm\bnently\flit:\fRENEW\f
THE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
PINPOINT\bTEST\bF\b:\bHEADLAMP\bFLASHER\bNOT\bFUNCTIONING\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\flow\fbe\bm.\f2\b
CHECK\fthe\fhe\bdl\bmps\fin\fevery\fsetting\fof\fthe\fswitch.\f3\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Are\fthe\fhigh\fbe\bm\f\bnd\fhe\bdl\bmp\ffl\bsher\finoper\btive?\f
Yes\b GO\fto\fPinpoint\fTest\f B.\f\f
No\b GO

\fto\fF2.\f\f
F2:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f
\bid\fof\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bG\b:\bADAPTIVE\bFRONT\bLIGHTING\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fThe\f\bd\bptive\ffront\flighting\fmodule\fonly\f\bdjusts\fthe\fhe\bdl\bmps\fwhen\fthe\fvehicle\fis\f
driving\f\bt\f\b\fspeed\fgre\bter\fth\bn\f3km/h.\f
Perform\f\b\fro\bd\ftest\fto\fdetermine\fthe\fex\bct\f
conditions\funder\fwhich\fthe\ff\bult\foccurs.\f1\b
Is\fthe\f\bd\bptive\flighting\finoper\btive\fon\fthe\fleft-h\bnd\f
side?\f
Yes\bThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fleft-
h\bnd\f
side:\f GO\fto\fG12 .\f\f
Стр. 16 из 28
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No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
G17:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bRIGHT-HAND\b
HEADLAMP\bAND\bINTERMEDIATE\bCONNECTION\bC21A/B\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fright-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF09,\fpin\f14,\fcircuit\f
VLF32C\f(YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fright-
h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\f
connection\fC21A/B\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bH\b:\bCORNERING\bLIGHTS\bINOPERATIVE\bOR\bPERMANENTLY\b
ON\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fThe\fcornering\flights\f\bre\fonly\fswitched\fon\fwhen\fthe\fvehicle\fis\fdriving\f\bt\f\b\fspeed\fof\f
less\fth\bn\f80\fkm/h\f\bnd\fthe\flow\fbe\bm\fhe\bdl\bmps\f\bre\fswitched\fon.\f
NOTE:\fThe\fintensity\fof\fthe\fcornering\flights\fincre\bses\fon\f\b\fr\bmp\fup\fto\fthe\fm\bximum\f
v\blue\fwhen\fthey\f\bre\fswitched\fon,\f\bnd\fit\fdecre\bses\fon\f\b\fr\bmp\funtil\fthe\fcornering\flights\f
go\fout\fwhen\fthey\f\bre\fswitched\foff.\f
NOTE:\fOnly\fthe\fcornering\flight\fon\fthe\finside\fof\fthe\fbend\fis\fswitched\fon.\f
SWITCH\fON\fthe\flow\fbe\bm.\f1\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft\f\bnd\f
right.\f
2\b
CHECK\fthe\fcornering\flights\fon\fthe\fleft\f\bnd\fright.\f3\b
Are\fthe\fcornering\flights\finoper\btive\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fH2 .\f\f
No\b -

\fLeft-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\fH9.\f\f
-\fR

ight-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\f
H12 .

\f\f
-\fO

ne\fcornering\flight\fperm\bnently\flit:\f GO\fto\fH15.\f\f
-\f
Both\fcornering\flights\fperm\bnently\fon\feven\fthough\f
the\fsteering\fwheel\fis\fin\fthe\fstr\bight\f\bhe\bd\fposition:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fBoth\fcornering\flights\fperm\bnently\fon\fduring\f
Стр. 22 из 28
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Exterior\bLighti\fg\b-\bTur\f\bSig\fal,\bCor\feri\fg\b
a\fd\bHazard\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fGEM\fneeds\fto\fbe\fconfigured\f\bfter\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-
specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\fto\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\f
new\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl

Fuse(s)\f\f

Bulb(s)\f\f

Connector\f\f

Switch\f\f

Wiring\floom\f\f

CAN\fd\bt\b\fbus\f\f

LIN\fd\bt\b\fbus\f
Sym\ftomPossible SourcesAction
All\fturn\fsign\bl\fl\bmps\finoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f A.\f\f
*
H\bz\brd\fw\brning\flights\finoper\btive,\fturn\fFuse(s)\f
*GO\fto\fPinpoint\f
*
\f
Стр. 1 из 24
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Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
sign\bl\ffunction\fOKCircuit(s)\f
H\bz\brd\fw\brning\flights\fswitch\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*Test\f
B.\f\f
Single\for\fmultiple\fturn\fsign\bl\fl\bmps\f
inoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\ffl\bshing\f
continuouslyH\bz\brd\fw\brning\flights\fswitch\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f D.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\f
perm\bnently\flitCircuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*GO\fto\fPinpoint\f
Test\f E.\f\f
*
PINPOINT\bTEST\bA\b:\bALL\bTURN\bSIGNAL\bLAMPS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(SJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No\b R

ENEW\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(SJB)\f
\bnd\fground.\f
3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF7\f(7.5\fA)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A3:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA4.\f\f
No\b
R

ENEW\ffuse\fF17\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF17\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF17\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Стр. 2 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA5.\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bFUSE\bF18\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF18\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF18\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA6.\f\f
No\b R

ENEW\ffuse\fF18\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF18\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF18\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA7.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A7:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\f
from\fconnector\fC2LS41.\f
2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f1,\fcircuit\fSBP07A\f(WH/RD),\fwiring\fh\brness\fside\f
\bnd\fground.\f
3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
\f\f
Стр. 3 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su

A8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f14,\fcircuit\fGD138AY\f(BK/WH),\fwiring\fh\brness\f
side\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fA9.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fsteering\fwheel/steering\fcolumn\f
module\f\bnd\fsoldered\fconnection\fSP518\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
A9:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSMART\bJUNCTION\bBOX\b(SJB)\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02G.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fSm\brt\fJunction\f
Box,\fconnector\fC1BP02G,\fpin\f1,\fcircuit\fSBB17A\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fSm\brt\fJunction\f
Box,\fconnector\fC1BP02G,\fpin\f2,\fcircuit\fSBB18A\f
(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fA10 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuits\fbetween\ffuse\fF17\f(60\fA)\f(EJB)\for\fF18\f(60\f
A)\f(EJB)\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
\f\f
\f\f
\f\f
Стр. 4 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su

A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f54,\fcircuit\f
GD123F\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA11 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fground\f
connection\fG1D132B\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f65:\f

LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f

RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA12 .\f\f
No\b -

\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D133\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A12:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bSTEERING\b
WHEEL/STEERING\bCOLUMN\bMODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\b
CIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f2,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2\b
\f\f
Стр. 5 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA13 .\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\fsteering\fwheel/steering\f
column\fmodule\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A13:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f2,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fA14 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\fsteering\fwheel/steering\f
column\fmodule\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A14:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bSTEERING\b
WHEEL/STEERING\bCOLUMN\bMODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\b(SJB)\bFOR\b
OPEN\bCIRCUIT\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f2,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside\f
\bnd\fthe\fSm\brt\fJunction\fBox,\fconnector\fC1BP02C,\f
pin\f51,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\fsteering\fwheel/steering\fcolumn\fmodule\f
\f\f
\f\f
\f\f
Стр. 6 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
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