warning FORD S-MAX 2006 Service Repair Manual

Supplemen\bal Re\f\brain\b Sy\f\bem -
Deployed Air Bag Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
WARNING:\fAfter\fdeployment,\fthe\f\bir\fb\bg\fmodule\fsurf\bce\fm\by\fcont\bin\fdeposits\fof\f
so

dium\fhydroxide,\f\b\fproduct\fof\fthe\fg\bs\fgener\bte\fcombustion,\fth\bt\fis\firrit\bting\fto\fthe\fskin.\f
Use\fprotective\fgloves\fwhen\fh\bndling\f\bny\fdeployed\f\bir\fb\bg\fmodule.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fperson\bl\finjury.\f
1. Remove\fthe\fdeployed\f\bir\fb\bg\fmodule(s).\fFor\f \bddition\bl\finform\btion,\frefer\fto\fthe\frelev\bnt\f
procedure\fin\fthis\fsection.\f
2. Se\bl\fthe\fdeployed\f\bir\fb\bg\fmodule(s)\fin\fthe\f p\bck\bging\ffrom\fthe\fnew\f\bir\fb\bg\fmodule(s)\for\f\b\f
suit\bble\fpolythene\fb\bg,\f\bnd\fthen\fdispose\fof\fin\f
\bccord\bnce\fwith\floc\bl\fcont\bmin\bted\fw\bste\f
regul\btions.\f
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Supplemen\bal Re\f\brain\b Sy\f\bem - Scrapped Vehicle
Air Bag and Safe\by Bel\b Pre\ben\fioner Di\fpo\fal - In-
Vehicle Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006
General Procedure\f
Special Tool(\f) Ac\biva\bion
WARNINGS:\f
To\f\bvoid\f\bccident\bl\fdeployment,\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\fcommencing\f\bny\f
rep\bir\for\f\bdjustment\fto\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS),\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\fSRS\f
sensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
To\fminimize\fthe\fpossibility\fof\fprem\bture\fdeployment,\fdo\fnot\fuse\fr\bdio\fkey\fcode\fs\bvers\fwhen\fworking\f
on\fthe\fSRS.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Before\fdeploying\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fm\bke\fsure\fth\bt\f\bll\f
personnel\fin\fthe\fvicinity\f\bre\f\bw\bre\fth\bt\f\b\floud\fnoise\f(b\bng)\fis\f\bbout\fto\foccur.\fDo\fnot\flet\f\bnybody\f\bppro\bch\f
closer\fth\bn\f6\fmeters.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
The\f\bir\fb\bg\fmodule\for\fthe\fs\bfety\fbelt\fpretensioner\fshould\fnot\fbe\fh\bndled\fimmedi\btely\ffollowing\f
deployment\f\bs\fthe\f\bir\fb\bg\fmodule\fwill\fbe\fvery\fhot.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
After\fdeployment,\fthe\finfl\btor(s)\fbecomes\finert,\fdirect\fcont\bct\fto\fthe\fskin\for\feyes\fof\f\bny\ffree\f
pyrotechnic\fresidues\fshould\fbe\f\bvoided.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.
Alw\bys\fwe\br\fgloves\f\bnd\fs\bfety\fgl\bsses\fwhen\fh\bndling\fdeployed\f\bir\fb\bg\fmodules\f\bnd\fs\bfety\fbelt\f
pretensioners,\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
If\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fshould\fcont\bct\fthe\feyes,\fw\bsh\fthe\f
eyes\fwith\fcle\bn\fw\bter\f\bnd\fseek\fmedic\bl\f\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
If\f\b\fl\brge\f\bmount\fof\f\bir\fb\bg\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fis\finh\bled,\fseek\fmedic\bl\f
\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
418-143\f
Ad\bpter\fBox\f(AC)\f
418-S055C\f
Test\f\bnd\fDeployment\fLe\bd,\fAir\fB\bg/Pyrotechnic\fS\bfety\fBelt
\f
1. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
2. Refer\fto:\f Floor\fConsole\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fM
Instrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).
Refer\fto:\fFloor\fConsole\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f
(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-12\fInstrument\fP\bnel\f\bnd\f
Console,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
\f
\f
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15.Deployed\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\fbelt\fpretensioners\fshould\fbe\f
se\bled\fin\fsuit\bble\fb\bgs\f\bnd\fthen\fdisposed\fof\fin\f\bccord\bnce\fwith\f
loc\bl\fcont\bmin\bted\fw\bste\fregul\btions.\f
16.
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\fh\bve\fbeen\fpl\bced\fon\f
the\fM\bnd\btory\fReturn\fList.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\funservice\bble\flive\f
\bir\fb\bg\fmodule\fbeing\freturned.\f
Refer\fto:\f
Front\fS\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioner
S\bfety\fBelt\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-
\fVehicles\fBuilt\fUp\fTo:\f13
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fP\bssenger\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fB\bg\fModule \f(501-
20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fS
(501-20B\fSupplement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fGl\bss\fRoof\fP\bnel,\f
VIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\fRestr\bint\f
System,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fFront\fSide\fAir\fCurt\bin\fModule\f-
\fVehicles\fWith:\fMet\bl\fRoof\f
P\bnel,\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-20B\fSupplement\bl\f
Restr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
17.
WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\funservice\bble\f\bir\f
b\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fto\fbe\freturned\fthrough\f
the\floc\bl\fm\biling\fsystem.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f
If\f\bn\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\ff\bils\fto\fdeploy,\fse\bl\f
the\funservice\bble\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fin\f
suit\bble\fp\bck\bging\f\bnd\freturn\fto\fthe\fExch\bnge\fPl\bn\fCenter,\f\bs\f
\bppointed\fthrough\fthe\floc\bl\fN\btion\bl\fS\bles\fComp\bny
\f
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Un\ferviceable Air Bag Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
1.WARNINGS:\f
To
\fminimize\fthe\fpossibility\fof\finjury\fin\f
the\fevent\fof\fprem\bture\fdeployment,\f\blw\bys\f
c\brry\f\b\flive\f\bir\fb\bg\fmodule\fwith\fthe\fb\bg\f\bnd\f
trim\fcover\fpointed\f\bw\by\ffrom\fthe\fbody.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
To\fprevent\fprem\bture\fdeployment,\flive\f
\bir\fb\bg\fmodules\fmust\fonly\fbe\fpl\bced\fon\fwork\f
benches\fwhich\fh\bve\fbeen\fground\fbonded.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
NOTE:\fAll\funservice\bble\f\bir\fb\bg\fmodules\f
h\bve\fbeen\fpl\bced\fon\fthe\fM\bnd\btory\fReturn\f
List.\fAll\fdiscolored\for\fd\bm\bged\f\bir\fb\bg\f
modules\fshould\fbe\ftre\bted\fthe\fs\bme\f\bs\f\bny\f
unservice\bble\flive\f\bir\fb\bg\fmodule\fbeing\f
returned.\f
Remove\fthe\funservice\bble\f\bir\fb\bg\fmodule.\fFor\f
\bd d

ition\bl\finform\btion,\frefer\fto\fthe\frelev\bnt\f
procedure\fin\fthis\fsection.\f
2. WARNING:\fUnder\fno\fcircumst\bnces\fis\f\bn\f
un
service\bble\f\bir\fb\bg\fmodule(s)\fto\fbe\f
returned\fthrough\fthe\floc\bl\fm\biling\fsystem.\f
F\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f Se\bl\fthe\funservice\bble\f\bir\fb\bg\fmodule(s)\fin\fthe\f
p \bc

k\bging\ffrom\fthe\fnew\f\bir\fb\bg\fmodule(s)\f\bnd\f
\bddress\fto\fthe\f\bppropri\bte\fm\bnuf\bcturer.\fThe\f
p\bck\bge\fshould\fthen\fbe\fforw\brded\fto\fthe\f
Exch\bnge\fPl\bn\fCenter\f(\bs\f\bppointed\fthrough\fthe\f
n\btion\bl\fs\bles\fcomp\bny)\fwho\fwill\f\brr\bnge\f
forw\brding\fto\fthe\fm\bnuf\bcturer.\f\f
3. NOTE:\fAutoliv\f\bir\fb\bg\fmodules\f\bnd\fse\bt\fbelt\f
pr
etensioners.\f
Autoliv\fGmbh,\fTheodor\fHeuss\fStr\bsse\f2,\f85221,\f
D\bc
h\bu,\fGerm\bny.\f
4. NOTE:\fTRW\f\bir\fb\bg\fmodules.\f
TRW\fOccup\bnt\fRestr\bint\fSystems,\fFAO\fRene\f
Get

to,\fIndustriestr\f20,\f73551,\fAldorf,\fGerm\bny.\f
5. NOTE:\fTRW\fse\bt\fbelt\fpretensioners.\f
TRW\fOccup\bnt\fRestr\bint\fSystems,\fFAO\fHelmut\f
Gos

s,\fIndustriestr\f20,\f73551,\fAldorf,\fGerm\bny.\f
6. NOTE:\fT\bk\bt\b\fPetri\f\bir\fb\bg\fmodules.\f
T\bk\bt\b\fPetri\fAG,\fGrossostheimer\fStr\bsse\f223,\fD-
6
3

741\fAsch\bffenburg,\f(Supplier\fCode\fP790M)\f
Germ\bny.\f
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Body Re\bair\f - General Information -
Symbol\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\brnings\f\bnd\fh\bz\brd\fnotices\f
W\br

nings\f\bnd\fh\bz\brd\fnotices\f\bre\fshown\fin\fthis\fliter\bture\fby\fWARNING,\fCAUTION\f\bnd\fNOTE\f
indic\btors.\fThese\fnotices\f\bre\f\blw\bys\fshown\fbefore\f\b\fjob\fstep\fwhich\fc\bn\fbe\f\bssoci\bted\fwith\f
\bn\fimmedi\bte\fperson\bl\for\fm\bteri\bl\fd\bnger.\f\f
WARNING:\fThis\fnotice\fis\fused\fwhen\ff\bilure\fto\fex\bctly\ff
ollow\fthe\finstructions\fgiven\fin\f
this\fliter\bture\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fm\by\fresult\fin\f\b\fh\bz\brd\fto\fpersons\f\bnd/or\fin\f
persons\fbeing\finjured.\f
CAUTION:\fThis\fnotice\fis\fused\fwhen\ff\bilure\fto\fex\bctly\ffollow\fthe\finstructions\for\ftest\f
procedures\fgiven\fin\fthis\fliter\bture\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fm\by\fresult\fin\fd\bm\bge\fto\f
the\fvehicle\for\fto\fcomponents.\f
NOTE:\fThis\fnotice\fis\fused\fwhen\fthe\foper\btor\fshould\fbe\fm\bde\f\bw\bre\fof\fspeci\bl\for\fextr\b\f
inform\btion.\f
Symbols\fused\f
Sy m

bols\f\bre\fused\fto\fgr\bphic\blly\frepresent\f\bddition\bl\finform\btion\f\bbout\fthe\foper\btion,\ftool\f
or\fm\bteri\bls.\fThis\finform\btion\fwill\fnot\fbe\fshown\fsep\br\btely\f\bg\bin\fin\fthe\ftext.\f\f
The\fsymbols\fused\fin\fthis\f\bnd\fother\fbody\frep\bir\fm\bnu\bls\fm\by\fbe\fused\f\blone\f\bs\fwell\f\bs\fin\f
combin\btion\fin\f\b\fdi\bgr\bm.\f\f
Descrip\bionDescrip\bion
1Me\bsuring\ft\bpe
2S\bw
3Abr\bsive\fcutter
4hot\f\bir\fblower
5Temper\bture\fspecific\btion\f(170°C\fin\fthis\fex\bmple)\f
6Drill\fwith\f6mm\fdi\bmeter
7Drill\fthrough\fone\fp\bnel\fthickness\fwith\f\b\f5\fmm\fdi\b.\fdrill
8Drill\fthrough\ftwo\fp\bnel\fthicknesses\fwith\f\b\f5\fmm\fdi\b.\fdrill
9Drill\fthrough\fone\fp\bnel\fthickness
10Drill\fthrough\ftwo\fp\bnel\fthicknesses
11Apply\fsubst\bnce
12Soldering\firon
\f
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Body Re\bair\f - General Information -
Health and Safety Precaution\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Ap

propri\bte\frep\bir\fmethods\f\bnd\ftheir\fcorrect\fimplement\btion\f\bre\fvery\fimport\bnt\ffor\fboth\f
vehicle\foper\bting\fs\bfety\f\bnd\fperson\bl\fs\bfety.\f
WARNING:\fThere\fis\fd\bnger\fof\finjury\fthrough:\f

High\fvolt\bge\fwhen\felectric\bl\fwelding.\f
Do

\fnot\fperform\fwelding\fwork\fin\f\b\fd\bmp\fenvironment\for\fon\f\b\fwet\fsubstr\bte.\fUse\f
suit\bble\finsul\btion\funderne\bth.\f

Fl\bmm\bble\fsubst\bnces\fin\fthe\fwelding\f\bre\b.\f
Re
move\ffl\bmm\bble\fsubst\bnces\ffrom\fthe\fd\bnger\f\bre\b.\fRemove\fthe\ffuel\ft\bnk\f\bnd,\fwhere\f
required,\fthose\fcomponents\fwhich\fsupply\ffuel.\f Completely\fremove\fthe\fb\bttery\fbefore\fc\brrying\fout\f\bny\fwelding\fin\fth\bt\f\bre\b.\f

Welding\ffumes,\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
Al
w\bys\fventil\bte\fthe\fworkpl\bce\fwell\f\bnd\fuse\f\bn\fextr\bction\fsystem.\f

Welding\fsp\btter\f\bnd\fUV\fr\bdi\btion.\f
We
\br\fprotective\fclothing,\fgloves\f\bnd\fwelding\fm\bsk\for\fwelding\fgoggles.\f

Pyrotechnic\fcomponents.\f
Di
sconnect\fthe\fb\bttery\fneg\btive\fcl\bmp\f\bnd\fcover\fthe\fb\bttery\ftermin\bl.\fRemove\f\bny\f
\birb\bg\fcomponents.\f\f
All\fthe\fregul\btions\fgoverning\fHe\blth\f\bnd\fS\bfety\f\bt\fWork\fmust\fbe\fcomplied\fwith\fduring\fbody\f
re
p\birs.\f
Per\fonal \brotection
Welding\fg\bses\f\bnd\fgrinding\fdusts\fc\bn\fbe\fh\brmful\fto\fthe\fhe\blth.\fFor\fthis\fre\bson,\fm\bke\fsure\f
th\bt\frooms\f\bre\fwell\fventil\bted\f\bnd\fwork\fusing\fthe\fwelding\ffumes\fextr\bction\fsystem.\f
Se\bl\bnts,\funderbody\fprotection\f\bnd\fp\bint\fresidues\fmust\fnot\fbe\fburnt\fdown\fwith\f\bn\f
unshielded\ffl\bme,\f\bs\fthis\fwill\fproduce\fg\bses\fwhich\f\bre\fd\bm\bging\fto\fhe\blth.\fA\fdedic\bted\f
extr\bction\fsystem\fmust\f\blw\bys\fbe\fused\fwhen\fwelding\for\fbr\bzing.\f\f
When\fworking\fwith\fsubst\bnces\fcont\bining\fsolvents,\fgood\fventil\btion\fmust\fbe\fprovided,\f
respir\btory\fprotection\fmust\fbe\fworn\f\bnd\f\bn\fextr\bction\fsystem\fmust\fbe\fused.\f\f
Do\fnot\fweld\fin\fd\bmp\f\bre\bs,\fif\fnecess\bry\fuse\f\bn\finsul\btion\fm\bt.\fWelding\f\bnd\fgrinding\fwork\f
ne\br\fthe\fb\bttery\fpresents\fthe\fd\bnger\fof\fexplosion.\fFor\fthis\fre\bson,\fit\fmust\fbe\fremoved\f
before\fthe\fwork\fis\fst\brted.\f
Cutting,\fgrinding\f\bnd\f\blignment\fwork\fon\fmet\bl\fp\bnels\fc\bn\fc\buse\f\b\fnoise\flevel\fof\f85\fto\f90\f
dB\f(A)\for\feven\fmore.\fFor\fthis\fre\bson,\fyou\fmust\f\blw\bys\fwe\br\fe\br\fdefenders.\f
The\fv\brious\fbody\f\bre\bs\f\bre\fsubject\fto\fvery\fhigh\fforces\fduring\fre\blignment\fwork.\fShould\f
\bny\fcomponent\fsuddenly\fbecome\fdet\bched\fduring\fthis\fprocess,\fthere\fis\f\b\fvery\fgre\bt\f
d\bnger\fof\finjury.\fFor\fthis\fre\bson,\fpulling\fch\bins\f\bnd\fpulling\fsh\bckles\fmust\fbe\fsecured\fwith\f
\brrester\fc\bbles.\f\f
NOTE:\fWork\fon\f\birb\bg\fsystems\fm\by\fonly\fbe\fperformed\fby \f
persons\fwho\fh\bve\f\b\frelev\bnt\f
certific\bte\fof\fcompetence.\f
Some\fspeci\bl\finstructions\fmust\fbe\ffollowed\fwhen\fworkin
g\fon\f\birb\bg\fsystems:\f

Alw\bys\fst\bnd\fto\fthe\fside\fof\fit\fwhen\fremoving\for\finst\blling\f\bn\f\birb\bg.\f\f

Alw\bys\fstore\f\bn\f\birb\bg\for\f\bn\f\birb\bg/steering\fwheel\fwith\fthe\f\birb\bg\fside\fpointing\fupw\brds\f
\bnd

\fin\f\b\fs\bfe\fpl\bce.\f\f

Only\finst\bll\fthe\f\birb\bg\f\bg\bin\fwhen\fthe\fvehicle\fis\ffully\frep\bired\f\bnd\fthe\fcomplete\felectric\bl\f
-
-
-
-
-
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Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

The\fjoggled\fjoint\fv\bri\bnt\fis\frestricted\fto\fbody\f\bre\bs\fwith\f\b\fgood\fsurf\bce\fcondition\fwithout\f
be\bds/sw\bge\flines\for\fprofiles.\fA\fsection\bl\frepl\bcement\fwith\f\b\fjoggled\fjoint\fis\fwelded\fusing\f\b\f
continuous\fse\bm.\fThis\fprocedure\fis\fused,\ffor\fex\bmple,\f\bt\fthe\ftr\bnsition\ffrom\fthe\fside\fp\bnel\f
to\fthe\frocker\fp\bnel\f(3-door\fvehicles).\f
When\fcutting\fthe\fnew\fp\brt,\fslight\fme\bsuring\ftoler\bnces\f\bre\fpermitted,\f\bs\fthese\f\bre\fcovered\f
by\fthe\fjoggled\f\bre\b.\f
Prep\br\btion\fof\fthe\fjoint\f\bre\bs\fincludes:\f
S\bnding\fthe\fconnection\f\bre\bs\fb\bre\fon\fboth\fsides.\f\f

Remov\bl\fof\fthe\fzinc\fl\byer\fin\fthe\fwelding\f\bre\b.\f\f

Prep\br\btion\fof\f\b\fjoggled\fstrip.\f\f

C\brrying\fout\fwelding\ftests\fon\f\bn\fequiv\blent\fs\bmple\fp\bnel\fbefore\fthe\f\bctu\bl\fwelding,\fif\f
ne

cess\bry.\f\f

Joining\fthe\fnew\f\bnd\fold\fp\bnel\fwith\fcontinuous\fse\bm\fwelding.\f\f

Le\bd\flo\bding\fthe\fweld\fse\bm.\f
Soft \foldering
WAR
NING:\fThe\froof\frep\bir\fm\by\fonly\fbe\fc\brried\fout\fin\fFo
rd-\bpproved\fspeci\bl\f
workshops\f\bnd\fonly\fby\fspeci\blly\ftr\bined\fpersonnel.\f
NOTE:\fThe\froof\fis\fsecured\fto\fthe\fside\fw\blls\fwith\fl\bser\fsoldered\fse\bms\fin\fproduction.\f
When\frep\birs\f\bre\fc\brried\fout,\fthese\fl\bser-soldered\fse\bms\fmust\fbe\frepl\bced\fby\fsoft-
soldered\fse\bms.\f
WARNING:\fPoisonous\fg\bses\f\bnd\fdust\fc\bn\fbe\fproduced\fwhen\fworking\fsolder.\fUse\f\bn\f
extr\bction\funit\f\bnd,\fif\frequired,\f\b\fprotective\fm\bsk.\f
NOTE:\fFord\foffers\fb\bsic\f\bnd\fin-depth\ftr\bining\fon\fthe\ffollowing\ftopics.\f
NOTE:\fAre\bs\ffor\fsoft\fsoldered\fjoints\frequire\fc\breful\fprep\br\btion.\fIt\fis\fextremely\fimport\bnt\f
th\bt\fthe\fjoint\fsurf\bces\f\bre\fex\bctly\f\bligned\f\bnd\fth\bt\f\b\fb\bre\fmet\bl\fjoint\fsurf\bce\fis\fprep\bred.\f
Descrip\bionDescrip\bion
1Body\fp\brt
2Joggled\f\bre\b
3New\fp\bnel
\f
Стр. 6 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Bonded\fconnections\f\bre\fused\fmore\f\bnd\fmore\fin\fmodern\fbody\fdesigns.\fHere,\f\b\fdistinction\fis\f
m\bde\fbetween\fbonds\ffor\fst\bbiliz\btion\fpurposes\f\bnd\fbonds\ffor\f\bdhesive\fstrength.\fBonds\ffor\f
st\bbiliz\btion\fpurposes\f\bre\ffound\fon\fclinched\ffl\bnges\f\bnd\fon\fcross\fbe\bms\fin\fdoors\for\fon\fthe\f
roof.\fWARNING:\fRisk\fof\fpoisoning!\fAdhesive\fc\bn\fbe\fh\brmful\fto
\fhe\blth.\fVentil\bte\frooms\f
well\f\bnd\fuse\fbre\bthing\fprotection.\fWhere\fpossible,\fwork\fwith\f\bn\fextr\bction\funit.\f
NOTE:\fAdhesives\f\bre\fchemic\bl\fproducts\f\bnd\f\bre\fsubject\fto\fthe\fs\bfety\fregul\btions\fof\fthe\f
m\bnuf\bcturer.\f
Ple\bse\frefer\fto\fthe\fspecific\btions\fin\fthe\fgener\bl\fp\br t
\fof\fthe\fp\brticul\br\fm\bnu\bl\ffor\finform\btion\f
on\fthe\frep\bir\f\bdhesive\fwhich\fis\fto\fbe\fused.\f
Adv\bnt\bges\fof\fglued\fjoints:\f

They\f\bre\f\bir\f\bnd\fw\btertight.\f\f

High\fcorrosion\fprotection\f\f

Different\fm\bteri\bls\fc\bn\fbe\fconnected.\f\f

Bonding\fc\bn\fbe\fcombined\fwith\fresist\bnce\fspot\fwelding.\f
NOTE:\fThe\fqu\blity\fof\fthe\fbonded\fconnection\fis\fl\brgely\fdependent\fon\fthe\fc\bre\ft\bken\f
du
ring\fprep\br\btory\fwork.\fWhen\fgluing\fbodywork\fp\brts,\ffollow\fthe\fwork\finstructions\ffrom\f
the\f\bdhesive\fm\bnuf\bcturer.\f
Bonding and welding
On\f

some\fvehicle\fmodels,\f(such\f\bs\fthe\fFord\fK\b),\fbonding\fis\fcombined\fwith\fresist\bnce\fspot\f
welding.\fThis\fconnection\ftechnique\fh\bs\fthe\ffollowing\f\bdv\bnt\bges:\f

Tight,\f\bnti-corrosion\fconnection\fse\bm.\f\f

High\fstrength\fdue\fto\f\bddition\bl\fresist\bnce\fweld\fspots.\f
Ple\bse\fnote\fthe\ffollowing\fpoints\fduring\fthe\frep\bir\fwork:\f
Descrip\bionDescrip\bion
1Butt\fjoints
2Bonded\fconnection
\f
Стр. 8 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Front En\b Sheet \fetal Repairs - Front Si\be
\fember SectionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
WARNING:\f\f

Due\fto\fthe\fpositions\fof\finner\freinforcements,\fit\fis\fvery\fimport\bnt\fth\bt\fthe\fdimensions\f
qu

oted\ffor\fthe\fsep\br\bting\fcuts\f\bt\fpositions\f1\f\bnd\f3\fon\fthe\finner\fside\fmember\f\bre\f
\bccur\btely\fmet.\f\f

The\fre\br\fsep\br\bting\fcuts\fmust\fnot\fbe\fm\bde\fon\fthe\fexisting\fl\bser\fweld\fse\bms.\fThe\f
in

dic\bted\fdist\bnces\f\bt\fpositions\f2\f\bnd\f4\fmust\fbe\fs\btisfied\fin\fthe\fevent\fof\f\b\fp\brti\bl\f
repl\bcement.\f
Me\bsurement\f\bnd\f\blignment\f\bngle\fsystem
1.NOTE:\fThe\frequired\fp\brti\bl\frepl\bcement\f
se

ctions\fneed\fto\fbe\fcut\fout\ffrom\fthe\fouter\f
side\fmember\fwith\f\bpron\fp\bnel\for\ffrom\fthe\f
inner\fside\fmember.\f
Replacement parts \f

Inner\fside\fmember\f

Outer\fside\fmember\fwith\f\bpron\fp\bnel\f

Longitudin\bl\fmember\ffl\bnge\fpl\bte\f
1 .

Gener\bl\finform\btion\f
Necess\bry\fremov\bl\fwork:\fBumper,\fhood,\f
fe

nder,\fhood\fclosing\fp\bnel,\fhe\bdl\bmps\f\bnd\f
crossmember\fwith\fcr\bsh\felements.\f
2. Overview\fof\fcutting\foptions\f 1. Inside\fof\fthe\fmember\f\bt\fthe\ffront\f(right-h\bnd\fside)\f
2. Inside\fof\fthe\fmember\f\bt\fthe\fre\br\f(right-
h\bnd\fside)\f
3. Inside\fof\fthe\fmember\f\bt\fthe\ffront\f(left- h\bnd\fside)\f
4. Inside\fof\fthe\fmember\f\bt\fthe\fre\br\f(left-
h\bnd\fside)\f
3. Inner\fside\fmember\f 1. Sep\br\bting\fcut.\f
2. Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873683&gui...procarmanuals.com
http://vnx.su

inst\blled\fthis\f\bre\b\fis\fno\flonger\f
\bccessible.\f\f

Applu\fPU\fse\bl\bnt\fto\fthe\foutside\f\bnd\f
in

side.\f
6. A-pill\br\finner\fp\bnel\f 1. Puddle\fweld.\f
2. Continuous\fMIG\fweld\fse\bm.\f
7. A-pill\br\finner\fp\bnel\f
Resist\bnce\fspot\fweld.\f
8 .

A-pill\br\finner\fp\bnel\f 1. Surf\bce\fgrind\fthe\fMIG\fweld\fse\bms\fin\fthe\f \bre\b\fof\fthe\fwelded\ffl\bnge.\f
NOTE:\fOnce\fthe\fA-pill\br\freinforcement\f
\b n

d\fthe\fA-pill\br\fouter\fp\bnel\fh\bve\fbeen\f
inst\blled\fthis\f\bre\b\fis\fno\flonger\f
\bccessible.\f\f
2. Apply\fself-\bdhesive\fse\bling\fstrip.\f
9. N

OTE:\fOnly\ft\bck-weld\fthe\frocker\fp\bnel\f
re
inforcement\f\bt\fthe\ftop\f\bnd\fbottom.\fThe\f
fin\bl\fwelded\fjoint\fis\fm\bde\fwhen\fthe\frocker\f
p\bnel\fis\finst\blled.\f
Rocker\fp\bnel\freinforcement\f 1.
Continuous\fMIG\fweld\fse\bm.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
10. WARNING:\fThe\fA-pill\br\freinforcement\fis\f
c o

vered\fwith\f\b\fhot-dip\f\bluminized\fco\bting\fon\f
its\fentire\fsurf\bce.\fThis\fco\bting\fneeds\fto\fbe\f
fully\fground\foff\fon\fthe\fMIG\fwelding\ffl\bnges\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из 13
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873687&gui...procarmanuals.com
http://vnx.su