drive FORD S-MAX 2006 Service Repair Manual

Mess\bges\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\f
A\fmess\bge\fcomprises\fthe\ffollowing\fp\brts:\f
An\fidentifier\fwhich\findic\btes\fthe\fidentity\f\bnd\fpriority\fof\fthe\fmess\bge\f\f

Inform\btion\fd\bt\b\f(v\blue,\finform\btion\fetc.)\f\f

A\fcheck\fsum\fwhich\fis\fused\fto\fcheck\fwhether\fthe\fmess\bge\fis\freceived\fin\ffull\f\f

And\fend\fsign\bl\fwhich\fsign\bls\fthe\fend\fof\fthe\fmess\bge\f
A\fcomplete\fCAN\fmess\bge\fis\freferred\fto\f\bs\f\b\fsign\bl\ffr\bme.\f
Pr i

ority\f
Conflicts\fm\by\f\brise\fin\f\b\fnetwork\fif\fsever\bl\fcontrol\fmodules\ftry\fto\fsend\fmess\bges\f\bt\fthe\f
s\bme\ftime\f\bs\fe\bch\fother.\fThis\fcould\ffor\fex\bmple\fbe\fthe\fc\bse\fif\fthe\fdriver\f\bpplied\fthe\f
br\bkes\fwhile\fthe\ffront\fp\bssenger\f\bdjusted\fthe\fA/C\fsettings\f\bnd\f\b\fre\br\fp\bssenger\foper\bted\f
the\felectric\fre\br\fwindow\fregul\btors.\fThe\fmess\bges\fneed\fto\fbe\fprioritized\fso\fth\bt\fs\bfe\f
oper\btion\fc\bn\fbe\fensured.\fIn\f\bddition,\f\bny\fdel\bys\f\brising\f\bs\f\b\fresult\fof\fthe\fprioritiz\btion\f
process\fmust\fbe\fkept\fwithin\flimits\fso\fth\bt\fthe\fcustomer\fprefer\bbly\fdoes\fnot\fnotice\fthem\f\bt\f
\bll.\f
In\forder\fto\f\bvoid\fconflicts\f\bnd\fdel\bys\f\bnd\fto\fensure\fperfect\foper\btion\fof\fthe\fsystems,\f\b\f
fixed\fr\bnking\forder\f\bpplies\fto\fthe\fmess\bges.\f
The\fpriority\fof\f\b\fmess\bge\fis\fdefined\fby\fthe\fnumber\fof\fzeros\f\bt\fthe\fst\brt\fof\fthe\fmess\bge;\f
the\fmore\fzeros,\fthe\fhigher\fthe\fpriority.\f
Prioritiz\btion\ft\bkes\fpl\bce\f\bs\ffollows:\f

If\fthe\fnetwork\fis\f\bv\bil\bble,\f\bll\fmodules\fw\biting\fto\fsend\f\b\fmess\bge\fdeliver\fthe\ffirst\fbit\fof\f
th

eir\fmess\bge.\f\f

All\fmodules\fregister\fthe\fsign\bls\fsent\fout\fon\fthe\fnetwork.\f\f

If\f\b\fzero\fis\fsent\fout\fby\f\b\fmodule\fthen\fthe\fmodules\fwhich\fsent\fout\f\b\f"1"\fw\bit\funtil\fthe\f
ne

twork\fis\f\bv\bil\bble\f\bg\bin.\f\f

The\fmodules\fwith\f\b\fzero\fthen\fsend\fthe\fsecond\fbit\fof\ftheir\fmess\bge.\f\f

If\f\b\fzero\fis\fsent\fout\fby\f\b\fmodule\f\bs\fits\fsecond\fbit\fthen\fthe\fmodules\fwith\f\b\f"1"\fw\bit\funtil\f
th

e\fnetwork\fis\f\bv\bil\bble\f\bg\bin.\fThis\fprocess\fis\frepe\bted.\f
The\fmess\bge\fwith\fthe\fhighest\fpriority,\fi.e.\fthe\fmess\bge\fwith\fthe\fl\brgest\fnumber\fof\fzeros\f\bt\f
th
e\fst\brt,\fis\fsent\ffirst.\f
The\fend\fof\f\b\fmess\bge\fis\fm\bde\fup\fof\fseven\fzeros.\fIt\fshows\fthe\fmodules\fth\bt\fthe\fnetwork\fis\f
free\f\bg\bin\f\bnd\fth\bt\fmess\bges\fc\bn\fbe\fsent\fout\f\bg\bin\f\bccording\fto\ftheir\fpriority.\f
Two\fmess\bge\ftypes\f
Two\ftypes\fof\fmess\bge\f\bre\fsent\fin\fthe\fsystem:\f
\f
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Periodic\fsign\bl\ffr\bmes\f\bre\fsent\fregul\brly\fto\findic\bte\fthe\fcurrent\fst\btus\fof\f\b\fp\br\bmeter.\f
Th
ey\f\bre\fused\ffor\ftypes\fof\finform\btion\fwhich\fch\bnge\ffrequently,\fe.g.\fvehicle\fspeed\f
sign\bls.\f\f

Event-rel\bted\fsign\bl\ffr\bmes\f\bre\fonly\fsent\fif\fcert\bin\fconditions\f\bre\fmet.\fThey\f\bre\fused\ffor\f
ty

pes\fof\finform\btion\fwhich\foccur\fmore\fr\brely,\fe.g.\fthe\fopening\for\fclosing\fof\f\b\fwindow.\f
The\fmess\bges\fm\by\f\blso\fincorpor\bte\f\bn\fupd\bte\fbit\fwhich\fshows\fhow\f"new"\fthe\fmess\bge\fis.\f
Th
e\fsystem\f\blw\bys\f\bssumes\fth\bt\fthe\fmess\bges\fre\bch\fthe\fintended\frecipient,\fso\fno\freceipt\f
\bcknowledgement\fsign\bls\f\bre\fsent\fout.\fReplies\f\bre\fonly\fsent\fin\fresponse\fto\fdirect\fqueries\f
from\fother\fmodules.\f
However,\f\b\freceiver\fmodule\f\blso\fknows\fhow\foften\fit\fshould\freceive\f\b\fp\brticul\br\fst\btus\f
mess\bge.\fIf\fthe\fmess\bge\fis\fnot\freceived\fthen\fthe\freceiver\fmodule\fc\bn\fl\bunch\f\bn\f
emergency\frunning\fprogr\bm\f\bnd/or\fset\f\b\ftrouble\fcode\f(DTC).\f
Comp\btibility\f
The\fmodules\fmust\f\bll\fspe\bk\fthe\fs\bme\fl\bngu\bge\f\bnd\fbe\fcomp\btible\fwith\fe\bch\fother.\fAs\f\b\f
result,\f\b\fst\bnd\brdized\fcommunic\btion\fprotocol\fis\fused.\f
The\fl\bngu\bge\fof\fthe\fmodules\fis\fcont\bined\fin\fthe\fsign\bl\fconfigur\btion.\fIf\fthe\fsign\bl\f
configur\btion\fof\f\b\fmodule\fdoes\fnot\fm\btch\fthe\fconfigur\btion\fof\fthe\fother\fmodules\fth\bn\fthe\f
module\fc\bnnot\fcommunic\bte\fwith\fthem.\fThis\fme\bns\fth\bt\f\bll\fmodules\fmust\fh\bve\f\b\f
comp\btible\fsign\bl\fconfigur\btion.\f
In\forder\fto\fcheck\fthis,\fthe\fgeneric\felectronic\fmodule\f(GEM)\fsends\fout\f\bn\fidentific\btion\f
number\ffor\fits\fsign\bl\fconfigur\btion\fvi\b\fthe\fController\fAre\b\fNetwork\f(CAN).\fThe\fother\f
modules\fcomp\bre\fthis\fnumber\fto\ftheir\fown\fnumber.\fIf\fthe\fidentific\btion\fdoes\fnot\fm\btch\f
then\fthe\fmodule\fstores\f\b\ftrouble\fcode\f(DTC).\fThe\fsign\bl\fconfigur\btion\fis\fch\bnged\f
occ\bsion\blly,\fso\fth\bt\fnew\fmess\bges\f\bre\f\bdded\f\bnd\fold\fones\f\bre\fremoved.\f
Configur\btions\f
The\ffollowing\finform\btion\fis\fdownlo\bded\fwhen\f\b\fsystem\fis\fconfigured:\f

Type\fof\fcontrol\fmodules\fcont\bined\f(e.g.\fgeneric\felectronic\fmodule\f(GEM))\f-\ft\bsk\f
\bss

ignments\ffor\fthe\findividu\bl\fmodules\f(e.g.\fthis\fis\fthe\fmodule\ffor\fthe\fdriver's\fdoor))\f\f

Functions\fcont\bined\f(e.g.\f\bl\brm\ffunction\fon\for\foff)\f\f

Connected\fcomponents\f(e.g.\fwhether\for\fnot\fthe\finclin\btion\fsensor\fis\frelev\bnt\ffor\fthe\f
\bl\br

m\ffunction)\f\f

Output\f\bn\finput\fmess\bges\ffor\fe\bch\fmodule\f\f

Stor\bge\floc\btions\ffor\fv\brious\fd\bt\b\f
The\fconfigur\btion\fneeds\fto\fbe\f\bd\bpted\ffor\f\bny\f\bccessories\fwhich\f\bre\finst\blled\f\bnd\fneeds\fto\f
be
\fdownlo\bded\f\bg\bin\fif\f\b\fmodule\fis\frepl\bced.\fThe\fdi\bgnostic\funit\fis\fused\ffor\f\bd\bpt\btion\f\bnd\f
downlo\bding.\f
NOTE:\fTwo\fvehicles\fwhich\fotherwise\f\bppe\br\fidentic\bl\fm\b
y\fbeh\bve\fdifferently\fif\fthey\fh\bve\f
different\fconfigur\btions.\fP\br\bmeters\fm\by\fh\bve\fbeen\fch\bnged\fby\fthe\fcustomer\for\fby\fthe\f
workshop.\f
Error\fm\bn\bgement\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\f
G

eneral \f
The\fController\fAre\b\fNetwork\f(CAN)\fis\fmonitored\fby\fthe\fgeneric\felectronic\fmodule\f(GEM).\fIf\f
the\fGEM\fdetects\f\b\ff\bult\fin\fthe\fCAN\fbus\fthen\f\b\ftrouble\fcode\f(DTC)\fis\fstored\fin\fthe\fGEM.\f
There\f\bre\fdifferent\ftypes\fof\fDTC\f\bccording\fto\fthe\ff\bult\ftype:\f

No\fcommunic\btions\ffrom\fthe\fmodule\f\f

F\bulty\fcommunic\btions\f
No\fcommunic\btions\ffrom\fthe\fmodule\f
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The\fgeneric\felectronic\fmodule\f(GEM)\fknows\fwhich\fmodules\f\bre\fin\fthe\fController\fAre\b\f
Network\f(CAN)\f\bnd\fchecks\fwhether\f\bll\fmodules\f\bre\fcommunic\bting.\fIf\f\b\fmodule\fis\fnot\f
communic\bting\f\b\ftrouble\fcode\f(DTC)\fis\fset\fin\fthe\fGEM.\fThere\fis\f\b\ftrouble\fcode\f(DTC)\ffor\f
every\fmodule.\f
F\bulty\fcommunic\btions\f
If\fthe\fController\fAre\b\fNetwork\f(CAN)\fis\fin\foper\btion\fthen\fthe\fgeneric\felectronic\fmodule\f
(GEM)\fcontinuously\fmonitors\fthe\fflow\fof\finform\btion\fin\fthe\fnetwork.\fIf\fthe\fGEM\fdetermines\f
th\bt,\ffor\fsome\fre\bson,\fthe\fcommunic\btions\fin\fthe\fCAN\fbus\f\bre\finterrupted,\fit\fc\bn\fset\f\b\f
trouble\fcode\f(DTC).\fThe\fGEM\fh\bs\ftrouble\fcodes\ffor\f\bll\fp\brts\fof\fthe\fCAN\fbus\f(one\fe\bch\ffor\f
the\fHS\fCAN\fbus\f\bnd\fthe\fMS/MM\fCAN\fbus).\f
With\fthe\fexception\fof\fthe\fGEM,\fwhich\fonly\fknows\fone\ftype\fof\fDTC,\fe\bch\fmodule\fuses\ftwo\f
types\fof\fDTC\fin\frel\btion\fto\fcommunic\btion\ff\bults.\fThese\f\bre:\f
F\bulty\fmess\bges\f\f

F\bulty\fconfigur\btion\f
As\fthe\fGEM\fis\fthe\fm\bin\fmodule\fin\fthe\fnetwork,\fit\fdoes\fnot\fh\bve\f\b\fDTC\ffor\ff\bulty\f
c o

nfigur\btion.\f
Faulty messages \f
The\fcontrol\fmodules\fcontinuously\fmonitor\fthe\fflow\fof\finform\btion\fin\fthe\fController\fAre\b\f
Network\f(CAN).\fIf\f\b\fmodule\freceives\f\b\fmess\bge\fit\fc\bnnot\finterpret\fit\fsends\f\b\ff\bult\fmess\bge\f
vi\b\fthe\fCAN\fbus.\fThe\fmodules\f\blso\fh\bve\ffunction\fwhich\f\bllows\fthem\fto\fdetect\f\bny\ff\bulty\f
mess\bges\fthey\fgener\bte\fthemselves.\fThis\fprevents\finterference\fon\fthe\fCAN\fbus.\fIf\fthere\fis\f
\b\flot\fof\finterference\fin\fthe\fnetwork\fthen\f\bny\fmodules\fwhich\fc\bnnot\fcommunic\bte\fproperly\f
c\bn\fswitch\fthemselves\foff.\fThis\fst\btus\fis\freferred\fto\f\bs\f"d\bt\bbus\fOFF"\f-\fthe\fmodule\fc\bn\fno\f
longer\fsend\for\freceive\finform\btion.\f
To\fprevent\fthe\fvehicle\ffrom\fcoming\fto\f\b\fsudden\fst\bndstill\for\fsuffering\f\b\ftot\bl\floss\fof\f
p\brticul\br\ffunctions\fif\f\b\ff\bult\foccurs\fin\fthe\fCAN\fbus,\fcert\bin\fmodules\fh\bve\f\bn\femergency\f
running\fmode.\fThis\fme\bns\fth\bt\fmodules\fwhich\f\bre\frequired\ffor\fdriving\for\ffor\fs\bfety\f\bspects\f
(e.g.\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\for\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM))\fc\bn\f
m\bint\bin\f\b\frestricted\ffunction\blity\fon\fthe\fb\bsis\fof\fpredefined\for\festim\bted\fd\bt\b.\fFor\f
ex\bmple,\fif\fcommunic\btions\fto\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM)\f\bre\finterrupted\fthen\f
the\ftr\bnsmission\fwill\fuse\f\b\fpreselected\fge\br\fwhich\fwill\fen\bble\fthe\fcustomer\fto\f\bt\fle\bst\fdrive\f
to\fthe\fne\brest\fworkshop.\fA\fmodule\frem\bins\fin\f"d\bt\bbus\fOFF"\fmode\funtil\fthe\fpower\fsupply\f
to\fthe\fmodule\fis\fswitched\foff.\fIf\fthe\fpower\fsupply\fis\freconnected\fthe\fmodule\f\bttempts\fto\f
re-est\bblish\fcommunic\btions.\f
Faulty \fonfiguration \f
The\fgeneric\felectronic\fmodule\f(GEM)\ftr\bnsmits\fits\fconfigur\btion\fID\fwithin\fthe\fmess\bges\fit\f
sends\fout\fto\fother\fmodules.\fTo\fen\bble\fthe\fmodules\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\fto\f
communic\bte\fwith\fe\bch\fother\fthey\fmust\fh\bve\fthe\fs\bme\fconfigur\btion\fID,\f\bs\fmodules\fonly\f
look\f\bt\fmess\bges\fc\brrying\ftheir\fown\fconfigur\btion\fID.\fIf\fthe\fsign\bl\fconfigur\btion\fof\f\b\f
module\fdoes\fnot\fm\btch\fthe\fsign\bl\fconfigur\btion\fof\fthe\fGEM\fthen\f\b\ftrouble\fcode\f(DTC)\fis\f
stored\fin\fthe\fmodule\fwith\fthe\ff\bulty\fconfigur\btion.\f
NOTE:\fA\fmodule\fwill\fs\bve\f\b\ftrouble\fcode\f(DTC)\fif\fit\fd o
es\fnot\freceive\f\bny\fmess\bges\ffrom\f
the\fgeneric\felectronic\fmodule\f(GEM).\fThis\f\blso\f\bpplies\fif\fthere\f\bre\f\bny\fsoftw\bre\ferrors\fin\f
the\fmodule.\fIf\fthe\fcircuit\fin\fthe\fController\fAre\b\fNetwork\f(CAN)\fis\finterrupted\fthen\fcert\bin\f
modules\fwill\f\blso\fnot\freceive\f\bny\fmess\bges\ffrom\fthe\fGEM.\f
Loc\bl\fInterconnect\fNetwork\f(LIN)\f
The

\fLoc\bl\fInterconnect\fNetwork\f(LIN)\fbus\fis\f\b\fst\bnd\brd\fwhich\fh\bs\fbeen\fdeveloped\ffor\fcost-
effective\fcommunic\btions\fbetween\fintelligent\fsensors\f\bnd\f\bctu\btors\fin\fmotor\fvehicles.\fLIN\f
is\fused\fwherever\fthe\fb\bndwidth\f\bnd\fvers\btility\fof\fCAN\fis\fnot\frequired.\f
The\fLIN\fspecific\btion\fcomprises\fthe\fLIN\fprotocol,\f\b\fst\bnd\brd\fform\bt\ffor\fdescribing\f\b\f
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Symptom \bhart
B1D17-88No\fcommunic\btions\fpossible\fwith\fthe\f\bnti-theft\f\bl\brm\fsign\bl\fhorn\f
with\fintegr\bted\fb\bttery.GO\fto\fPinpoint\f
Test\f Z.\f
U0231-
00No\fcommunic\btions\fpossible\fwith\fthe\fr\bin\fsensor/light\fsensor.GO\fto\fPinpoint\f
Test\f S.\f
B1130-
88No\fcommunic\btions\fpossible\fwith\fthe\flight\fswitch\funit.GO\fto\fPinpoint\f
Test\f U.\f
U0214-
00No\fcommunic\btions\fpossible\fwith\fthe\fkeyless\fvehicle\fmodule.GO\fto\fPinpoint\f
Test\f J.\f
U0104-
00No\fcommunic\btions\fpossible\fwith\fthe\fcollision\fw\brning\fmodule.GO\fto\fPinpoint\f
Test\f P.\f
U0001-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fHS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AK.\f
U0010-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AJ.\f
SymptomPo\f\fible Source\fAction
Driver's\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Driver's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f A.\f\f
*
P\bssenger\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f B.\f\f
*
N\bvig\btion\fsystem\ftouch\fscreen\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\f-\fvehicles\fequipped\fwith\fDVD\f
n\bvig\btion\fsystem\fwith\ftouch\fscreenFuse(s)\f
Circuit(s)\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*GO\fto\f
Pinpoint\f
Test\f G.\f\f
*
DVD\fdrive\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\f-
\fvehicles\fequipped\fwith\f
DVD\fn\bvig\btion\fsystem\fwith\ftouch\fscreen
Fuse(s)\f
Circuit(s)\f
DVD\fdrive\f
*
*
*GO\fto\f
Pinpoint\f
Test\f H.\f\f
*
Fuel-fired\fbooster\fhe\bter/progr\bmm\bble\ffuel-
fired\fbooster\fhe\bter\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Fuel\ffired\fbooster\f
he\bter\f/progr\bmm\bble\ffuel\f
fired\fbooster\fhe\bter\f
*
*
*GO\fto\f
Pinpoint\f
Test\f I.\f\f
*
Keyless\fvehicle\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Keyless\fvehicle\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f J.\f\f
*
Auxili\bry\fclim\bte\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f K.\f\f
*
R\bin\fsensor/light\fsensor\fnot\fcommunic\bting\fwith\f
the\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
R\bin\fsensor/light\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f S.\f\f
*
Wiper\fmotor\fmodule\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Wiper\fmotor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f T.\f\f
*
Light\fswitch\funit\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Light\fswitch\funit\f
*
*
*GO\fto\f
Pinpoint\f
Test\f U.\f\f
*
Remote\fcontrol/tire\fpressure\fmonitoring\freceiver\f
module\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Remote\fcontrol/tire\fpressure\f
monitoring\freceiver\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f V.\f\f
*
Driver's\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fdriver's\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
Driver's\fside\fre\br\fdoor\fmodule
\f
*
*
*GO\fto\f
Pinpoint\f
Test\f W.\f\f
*
Стр. 2 из
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module\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
PCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AG.\f
\f
*
Supplement\bl\frestr\bint\fcontrol\fmodule\f(RCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f AB.\f\f
*
Audio\fsystem\fcontrol\fp\bnel\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Audio\fsystem\fcontrol\fp\bnel\f
*
*
*GO\fto\f
Pinpoint\f
Test\f F.\f\f
*
Power\fsteering\fpump\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Power\fsteering\fpump\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AD.\f
\f
*
Instrument\fcluster\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Instrument\fcluster\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AH.\f\f
*
Tr\bnsmission\fcontrol\fmodule\f(TCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
TCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AI.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MM\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Audio\fsystem\fcontrol\fp\bnel\f
Bluetooth/voice\fcontrol\f
module\f CD\fch\bnger\f
DVD\fdrive\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\f
Test\f AL.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f(HS\f
CAN\fbus)
Circuit(s)\f
ABS\fmodule\for\fESP\fmodule\f
Tr\bnsmission\fcontrol\funit\f
(TCM)\f-\fvehicles\fwith\f
\butom\btic\ftr\bnsmission\f
Power\fsteering\fpump\fmodule\f
P\brking\fbr\bke\fmodule\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\fLights\fcontrol\fmodule\f(LCM)\f
Collision\fw\brning\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f Steering\fwheel\fmodule\f
Shock\f\bbsorber\fcontrol\f
module\f
Powertr\bin\fcontrol\fmodule\f
(PCM)\f
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AK.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MS\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
module\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f P\brking\f\bid\fmodule\f
Tr\biler\fcoupling\fmodule\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
Fuel\ffired\fbooster\f
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AJ.\f\f
*
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Pinpoint Tests
he\bter\f/progr\bmm\bble\ffuel\f
fired\fbooster\fhe\bter\fKeyless\fvehicle\fmodule\f
P\bssenger's\fside\fdoor\fmodule\f
Driver's\fside\fdoor\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f
*
*
*
*
PINPOINT TEST A : DRIVER'S SIDE DOOR MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes
GO\fto\fA2.\f\f
No
GO

\fto\fPinpoint\fTest\f AJ.\f\f
A2: \bHE\bK FUSE FA1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFA1\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fA3.\f\f
No R

ENEW\ffuse\fFA1\f(25\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A3: \bHE\bK THE VOLTAGE AT FUSE FA1
Connect\fFuse\fFA1\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA1\f(25\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fA4.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA1\fwith\fthe\f\bid\f
of\fthe\fwiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A4: \bHE\bK THE VOLTAGE AT THE DRIVER'S SIDE DOOR MODULE
Disconnect\fConnector\fC5PL01-A\ffrom\fthe\fdriver's\f
side\fdoor\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver's\fside\fdoor\f
module,\fconnector\fC5PL01-A,\fpin\f2,\fcircuit\fSBR01A\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f
2
Стр. 5 из 159
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fA6.\f\f
No
GO

\fto\fA5.\f\f
A5: \bHE\bK THE \bIR\bUIT BETWEEN THE DRIVER'S SIDE DOOR MODULE AND THE RJB
FOR OPEN \bIR\bUIT
Disconnect\fConnector\fC4BR02-A\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver's\fside\f
door\fmodule,\fconnector\fC5PL01-A,\fpin\f2,\fcircuit\f
SBR01A\f(RD),\fwiring\fh\brness\fside\f\bnd\fthe\fRJB,\f
connector\fC4BR02-
A,\fpin\f102,\fcircuit\fSBR01B\f(RD),\f
wiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdriver's\fside\fdoor\fmodule\f\bnd\fthe\fRJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A6: \bHE\bK THE GROUND \bONNE\bTION OF THE DRIVER'S SIDE DOOR MODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver's\fside\f
door\fmodule,\fconnector\fC5PL01-A,\fpin\f13,\fcircuit\f
GD134H\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fA7.\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdriver's\fside\fdoor\fmodule\f\bnd\fsoldered\f
connection\fSP386\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DRIVER'S SIDE DOOR MODULE AND
THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC5PL01-B\ffrom\fthe\fdriver's\f1
\f\f
\f\f
Стр. 6 из 159
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side\fdoor\fmodule.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver's\fside\f
door\fmodule,\fconnector\fC5PL01-B,\fpin\f15,\fcircuit\f
VDB07L\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f
(VT/OG),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fA8.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdriver's\fside\fdoor\fmodule\f\bnd\fsoldered\f
connection\fSP286\f(RHD\fvehicles:\fsoldered\f
connection\fSP284)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A8: \bHE\bK THE \bIR\bUIT BETWEEN THE DRIVER'S SIDE DOOR MODULE AND THE DL\b
FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver's\fside\f
door\fmodule,\fconnector\fC5PL01-B,\fpin\f3,\fcircuit\f
VDB06C\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdriver's\fside\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdriver's\fside\fdoor\fmodule\f\bnd\fsoldered\f
connection\fSP293\f(RHD\fvehicles:\fsoldered\f
connection\fSP293)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST B : PASSENGER SIDE DOOR MODULE NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes
\f\f
\f\f
Стр. 7 из
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Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST H : DVD DRIVE NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL - VEHI\bLES EQUIPPED WITH DVD
NAVIGATION SYSTEM WITH TOU\bH S\bREEN
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fH2 .\f\f
No GO

\fto\fPinpoint\fTest\f AH.\f\f
H2: \bHE\bK FUSE F6
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF6\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fH3 .\f\f
No
R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
H3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fH4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H4: \bHE\bK THE VOLTAGE AT THE DVD DRIVE
Disconnect\fConnector\fC2ME04\ffrom\fthe\fDVD\fdrive.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f1,\fcircuit\fSBP06F\f(BN/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fH6 .\f\f
No
GO

\fto\fH5 .\f\f
H5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE DVD DRIVE.
\f\f
Стр. 24 из 159
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Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fDVD\fdrive,\fconnector\fC2ME04,\f
pin\f1,\fcircuit\fSBP06F\f(BN/RD),\fwiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H6: \bHE\bK THE GROUND \bONNE\bTION OF THE DVD DRIVE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f13,\fcircuit\fGD138BH\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fH7 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuit\fbetween\fthe\fDVD\fdrive\f\bnd\fground\f
connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
H7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DVD DRIVE AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f17,\fcircuit\fVDB14E\f(VT/GY),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fH8 .\f\f
No
\f

\f
\f\f
\f\f
Стр. 25 из
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