drive FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3512 of 4402

K3: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\fmodule\f
connector\fC5PL01-B\fpin\f21,\fcircuit\fCPL42A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CPL42A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No GO\fto\fK4 .\f\f
K4: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\fmodule\f
connector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CPL43A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
GO\fto\fK5 .\f\f
K5: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f21,\fcircuit\fCPL42A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
GO\fto\fK6 .\f\f
No
L
OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
\f\f
\f\f
\f\f
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Page 3513 of 4402

CPL42A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K6: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
GO\fto\fK7 .\f\f
No L
OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
CPL43A\f(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\f
driver\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K7: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING LOCKING)
Connect\fdriver\fdoor\fmodule\fC5PL01-B.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\fh\brness\f
side.\f2
Lock\fthe\fvehicle\fusing\fthe\fp\bssenger\fcomp\brtment\f
locking\fswitch.\f3
Is\f\b\fvolt\bge\fof\fmore\fth\bn\f3.5\fV\fme\bsured?\f
Y\fs GO\fto\fK8 .\f\f
No C
HECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
K8: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\fh\brness\f
side.\f1
Unlock\fthe\fvehicle\fusing\fthe\fp\bssenger\fcomp\brtment\f
locking\fswitch.\f
2
Is\f\b\fvolt\bge\fof\fless\fth\bn\f1.5\fV\fme\bsured?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
\f\f
\f\f
\f\f
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Page 3514 of 4402

lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
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Page 3548 of 4402

Interior\bTrim\ban\f\bOrnamentation\b-\bRear\bDoor\b
Trim\bPanelS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\ban\f\bInstallation\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Removal\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fm\bnu\bl\fwindows\f
Ve
hicles\fwith\fpower\fwindows\f
501-125\f
Remover,\fGr\bb\fH\bndle\fCover
\f
Fl\bt-bl\bded\fscrewdriver 1.General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
2. \f
3
. \f
\f
\f\f
\f
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Page 3559 of 4402

Interior\bTrim\ban\f\bOrnamentation\b-\b
Loa\fspace\bTrim\bPanel—VIN\bPlate\bBo\fy\b
Style\bCo\fe:\bM
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ban\f\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. Remove\fthe\fC-Pill\br\ftrim\fp\bnel.\fRefer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\f
St y
le\fCode:\fM \f(501-05\fInterior\fTrim\f\bnd\f
Orn
\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 35\fNm
\f
3. \f
4. \f 5.Genera\f\b
\f
\f\f
\f\f
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Page 3560 of 4402

Installation\b
Equipment:\b
Fl\bt-bl\bded\f
screwdriver
\f
6.NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
If\fequipped.\f
1.
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
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Page 3561 of 4402

Interior\bTrim\ban\f\bOrnamentation\b-\b
Hea\fliner—Vehicles\bWith:\bMetal\bRoof\bPanel,\b
VIN\bPlate\bBo\fy\bStyle\bCo\fe:\bM
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\ban\f\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. All.\fGeneral \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
2. R
efer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bnd
\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f
\f
\f\f
\f\f
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Page 3563 of 4402

11.General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
12.
\f
13. If\fequipped.\f
\f
\f
\f\f
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Page 3567 of 4402

Left-h\bnd\fdrive\fvehicles\f
Right-h\bnd\fdrive\fvehicles\f27.
NOTE:\fNote\f
th
e\fposition\f
of\fe\bch\f
component\f
before\f
remov\bl.\f
28. NOTE:\fNote\f
t
h
e\fposition\f
of\fe\bch\f
component\f
before\f
remov\bl.\f
\f\f
\f
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Page 3569 of 4402

Interior\bTrim\ban\f\bOrnamentation\b-\b
Hea\fliner—Vehicles\bWith:\bMetal\bRoof\bPanel,\b
VIN\bPlate\bBo\fy\bStyle\bCo\fe:\bS
S-MAX/G\bl\bxy\f2006.5\f(02/2006-
\fPrint
Removal\ban\f\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. All.\f
2. Refer\fto:\fA-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d
\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f
\f
\f\f
\f\f
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