ad blue FORD S-MAX 2006 Service Manual PDF

6.NOTE:\fOverhe\bting\fc\bn\fc\buse\floss\fof\fsurf\bce\f
h\b
rdness.\f
Check\ffor\f\b\fd\brk\fblue\fcolors\fc\bused\fby\f
ov

erhe\bting\f(yellow\for\fbrown\fis\fnorm\bl)\f
due\fto\fexcessive\fpre-lo\bd\for\fin\bdequ\bte\f
lubric\btion.\f


Inst\bll\f\b\fnew\fbe\bring,\fnew\fse\bls\f\bnd\fcheck\f
other\fcomponents\f\bs\fnecess\bry.\f
7. \f\f
Check\fthe\fsurf\bces\ffor\f\bbr\bsion\fdue\fto\f
me

t\bl\ff\btigue.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fcle\bn\f\bll\fother\f
\bff

ected\fcomponents\f\bs\fnecess\bry.\f
\f\f
\f\f
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544152&gui...procarmanuals.com
http://vnx.su

housing\f
together.
S\fecial Tool
(s): 308

Pl\bce\fthe\f
be\bring\fouter\f
r\bces\fin\f
position\fon\fthe\f
output\fsh\bft\f
t\bpered\froller\f
be\bring.
7. \f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f


Pull\fout\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.

Hold\fthe\fbe\bring\fouter\fr\bces,\fturn\fthe\foutput\fsh\bft\f20\f
times\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\fth\bt\f
the\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-603\f
8.
NOTE:\fThe\fmounting\ff\bces\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
foreign\fbodies.\f
Inst\bll\fthe\fspeci\bl\ftools.\f
S \f

ecial Tool(s): 205-070,\f307-430\f
9. \f

\f

M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f


M\bke\fcert\bin\fth\bt\fthe\fspeci\bl\ftools\f\bre\finserted\f
correctly\fin\fthe\fclutch\fhousing\fbe\bring\fouter\fr\bce\f
se\bts.\f

Att\bch\fthe\fclutch\fhousing.\f
S\f

ecial Tool(s): 205-070,\f206-003,\f307-430\f
Tor

que: 32\fNm
\f
10. \f\f

M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f

Det\bch\fthe\fspeci\bl\ftools.\f
S\f

ecial Tool(s): 205-070,\f206-003,\f307-430\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
12
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544225&gui...procarmanuals.com
http://vnx.su

11. \f\f

While\ft\bking\fthe\fme\bsurements,\fonly\fpress\flightly\fon\f
the\fspeci\bl\ftool,\fto\f\bvoid\fincorrect\fre\bdings.\f

Record\fthe\fme\bsurement\fresults.\f
S\f

ecial Tool(s): 307-300-02,\f307-300-03,\f
308
12. \f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\f1st\f-
\f4th\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f
\bdd\fthe\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

1st\f-\f4th\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.17\f
mm.\f


Ex\bmple:\f1.56\fmm\f+1.57\fmm\f+1.55\fmm,\fdivided\fby\f
3\f=\f1.56\fmm.\f1.56\fmm\f+0.17\fmm\f=\f1.73\fmm.

Determined\f\bdjusting\fshim\fthickness:\f1.73\fmm.
13. \f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\f5th/6th\f
ge\br/reverse\fge\br\foutput\fsh\bft\f\bdjustment\fshim:

Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f
\bdd\fthe\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

Be\bring\fpre-lo\bd\f-\foutput\fsh\bft\f-
\f5th/6th/reverse\f
ge\br:\f0.15\fmm.\f


Ex\bmple:\f1.51\fmm\f+\f1.52\fmm\f+\f1.50\fmm,\fdivided\f
by\f3\f=\f1.51\fmm.\f1.51\fmm\f+\f0.15\fmm\f=\f1.66\fmm.

Determined\f\bdjusting\fshim\fthickness:\f1.66\fmm.
14. Remove\fthe\fspeci\bl\ftools.\f
S\fecial Tool(s): 205-070,\f307-430\f
15.
Remove\fthe\ffollowing\f
items:\f1.
S\fecial Tool
(s): 308
2.Output\fsh\bft\f
be\bring\fouter\f
r\bces\f
3.
Output\fsh\bfts
\f\f
\f\f
\f\f
Стр. 5 из 12
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544225&gui...procarmanuals.com
http://vnx.su

S\fecial Tool
(s): 308
16. Remove\fthe\ffollowing\fitems:\f
S\fecial Tool(s): 20
6-003\f
17.
CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
Tighten\fthe\ftr\bnsmission\fhousing\fbolts,\fworking\fdi\bgon\blly.
Torque: 32\fNm\f
18.Cle\bn\fthe\fend\ff\bce\fof\fthe\fdifferenti\bl\f\bssembly\f\bnd\fm\brk\fit\f
\bt\fone\fpl\bce.\f
S\fecial Tool(s): 205-044-01,\f205-070\f
19.

\f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\fthree\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f

To\fme\bsure\fthe\fbe\bring\fpre-
lo\bd\fturn\fthe\fdifferenti\bl\f
20\ftimes\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\f
th\bt\fthe\fbe\brings\fsettle.\f \f\f
\f\f
\f\f
\f\f
Стр. 6 из
12
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544225&gui...procarmanuals.com
http://vnx.su

Manual T\bansmissi\fn/T\bansaxle - Vehicles With: 6-
Speed Manual T\bansaxle - M66 - Specificati\fnsS-MAX/G\bl\bxy\f2006.5\f(02/2006
Filling Capacities
Shim thickness calculati\fns
* If the thickness \ff the measu\bed shim is \fdd, select the shim with the next highe\b thickness value.
T\bansmissi\fn Rati\fs
T\f\bque Specifcati\fns
Tr\bnsmission\ffluid
TypeInpu\b sh\ff\b
1s\b-2nd \fnd 5\bh-6\bh ge\fr ou\bpu\b sh\ff\b
3rd-4\bh ge\fr ou\bpu\b sh\ff\bReverse ge\fr ou\bpu\b sh\ff\b
Me\bsuring\fshims\f(mm)----
Me\bsured\fend\fflo\bt\f
(ex\bmple)\f(mm)+1.12+1.13+1.27+1.40
Addition\fv\blue\f(mm)\fto\f
obt\bin\fcorrect\fbe\bring\f
pre-lo\bd+0.03+0.20+0.15+0.11
Required\fshim\fthickness\f
(ex\bmple)\f(mm)=\f1.15=\f1.33=\f1.42=\f1.51
Av\bil\bble\fshims\f(mm)0.60\f-\f1.17\f(in\f
0.03\fmm\f steps)*
0.93\f-\f1.74\f(in\f
0.03\fmm\fsteps)*0.60\f-\f1.17\f(in\f
0.03\fmm\fsteps) *0.57\f-\f1.11\f(in\f
0.03\fmm\fsteps)*
0.03\fmm\fsteps)*
ge\fr2.2L diesel engine2.5L Engine
1st\fge\br3.385
2nd\fge\br1.905
3rd\fge\br1.194
4th\fge\br0.838
5th\fge\br0.652
6th\fge\br0.540
Reverse0.773
Fin\bl\fdrive\fr\btio\f-\fforw\brds4.267
Fin\bl\fdrive\fr\btio\f-\freverse5.333
Descrip\bionNmlb-f\b
Reversing\fl\bmp\fswitch2418
Sh\bft\fdetent\fmech\bnism3022
Selector\fmech\bnism\fbolts2518
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510601&gui...procarmanuals.com
http://vnx.su

7. Inst\bll\fthe\ffollowing\fitems:\f1.CAUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
8.Special\bTool(\f):\b 205-070,\f206-003,\f 307-430\f
9. \f
\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
10.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
\f\f
\f
\f
\f\f
Стр. 4 из
17
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1276328&gu...procarmanuals.com
http://vnx.su

Me\bsure\fthe\frequired\fthickness\fof\fthe\f1st-2nd\f\bnd\f5th
6th\fge\br\foutput\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

1st-2nd\f\bnd\f5th-
6th\fge\br\foutput\fsh\bft\fbe\bring\fpre
0.20\fmm.\f


Ex\bmple:\f1.11\fmm\f+\f1.16\fmm\f+\f1.15\fmm,\fdivided\fby\f3\f
=\f1.13\fmm.\f1.13\fmm\f+\f0.20\fmm\f=\f1.33\fmm.

Determined\fshim\fthickness:\f1.33\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
16. \f\f
Me\bsure\fthe\frequired\fthickness\fof\fthe\f3rd-
4th\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

3rd-4th\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.15\fmm.\f

Ex\bmple:\f1.27\fmm\f+\f1.28\fmm\f+\f1.27\fmm,\fdivided\fby\f3\f
=\f1.27\fmm.\f1.27\fmm\f+\f0.15\fmm\f=\f1.42\fmm.\f

Determined\fshim\fthickness:\f1.42\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
17. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f 3

. \f
18. Inst\bll\fthe\ffollowing\fitems:\f 1.CAUTIONS:\f
T\b

ke\f
extr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
\f
\f
Стр. 6 из 17
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1276328&gu...procarmanuals.com
http://vnx.su

19. \f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
20.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
21.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
22. Torque:\b 10\fNm
\f
23. \f
\f
\f
\f
\f
Стр. 7 из 17
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1276328&gu...procarmanuals.com
http://vnx.su

24. \f\f

Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorrect\f
re\bdings.\f
Special\bTool(\f):\b 307-300-02,\f307-300-03\f

Record\fthe\fme\bsurement\fresults.\f
Sp

ecial\bTool(\f):\b 308-796\f
25.

\f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\finput\fsh\bft\f
\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

Input\fsh\bft\fbe\bring\fpre-lo\bd:\f0.03\fmm.\f


Ex\bmple:\f1.10\fmm\f+\f1.12\fmm\f+\f1.14\fmm,\fdivided\fby\f3\f
=\f1.12\fmm.\f1.12\fmm\f+\f0.03\fmm\f=\f1.15\fmm.

Determined\fshim\fthickness:\f1.15\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
26. \f\f

Me\bsure\fthe\frequired\fthickness\fof\fthe\freverse\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f


Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f

Reverse\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.11\fmm.\f

Ex\bmple:\f1.40\fmm\f+\f1.40\fmm\f+\f1.40\fmm,\fdivided\fby\f3\f
=\f1.40\fmm.\f1.40\fmm\f+\f0.11\fmm\f=\f1.51\fmm.\f

Determined\fshim\fthickness:\f1.51\fmm.\f


If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
27. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f
3

. \f
\f
\f
Стр. 8 из 17
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1276328&gu...procarmanuals.com
http://vnx.su

Vehicles with 2.5L engine
Vehicles with 2.2L diesel engine
28. Inst\bll\fthe\ffollowing\fitems:\f
1.C

AUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
29. \f\f


Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f

Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 308-796\f
30.

Inst\bll\fthe\ffollowing\fitems:\f 1. CAUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
\f
\f
\f\f
Стр. 9 из 17
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1276328&gu...procarmanuals.com
http://vnx.su