warning FORD S-MAX 2006 Service Manual Online

47.WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluids.
48. \f49.
WARNING:\fBe\fprep\bred\fto\fcollect\f
esc\bping\ffluids.\f
\f
\f\f
\f
Стр. 12 из 16
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53. \f
54.
WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluids.
General Equipment: Hose\fcl\bmp\fremover/inst\bller \f
55. \f
56. \f
\f
\f
\f\f
\f\f
Стр. 14 из 16
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Oil Leaks - Engine
NOTE:\fBefore\frenewing\fg\bskets\for\foil\fse\bls,\fm\bke\fsure\f
th\bt\fthe\fc\buse\fof\fthe\ff\bult\fis\f
cle\brly\fest\bblished.\f
If\fthe\foil\fle\bk\fc\bnnot\fbe\fidentified\fcle\brly\fby\f\b\fvis u
\bl\finspection,\fc\brry\fout\f\bn\fUV\ftest:\f
Ultraviolet (UV) Testing
1. 1.
Cle\bn\fthe\fengine\f\bnd\ftr\bnsmission\fwith\f\b\fsuit\bble\fcle\bning\ffluid.\f
2

. \b.
Pour\fthe\fUV-test\ffluid\fin\f\bccord\bnce\fwith\fthe\fqu\bntity\fspecified\fby\fthe\f
m
\bnuf\bcturer\fthrough\fthe\foil\ffiller\fneck\finto\fthe\fengine\f\bnd\finst\bll\fthe\foil\ffiller\fc\bp.\f
WARNING:\fVehicles\fwith\fm\bnu\bl\ftr\bns\bxle,\fshift\fthe\ftr\b
ns\bxle\finto\fNeutr\bl.\fF\bilure\fto\f
observe\fthis\finstruction\fc\bn\fle\bd\fto\finjuries.\f
3. 3.
St\brt\fthe\fengine\f\bnd\flet\fit\frun\ffor\f\bbout\ffive\fminutes.\f
4

. 4.
Stop\fthe\fengine.\f
N

OTE:\fIf\fno\fle\bk\fis\ffound,\fperform\f\b\fro\bd\ftest.\fDrive\f
the\fvehicle\funder\fdifferent\flo\bds\f\bnd\f
then\fre-check\fthe\fengine\ffor\fle\bks.\f
5. 5.
Check\fthe\fengine\ffor\foil\fle\bks\fusing\f\b\fsuit\bble\fUV\fl\bmp.\f
6

. 6.
Rectify\f\bny\fle\bks\ffound\f\bnd\fcheck\fthe\fengine\ffor\foil\fle\bks.\f
M

easure the compression pressure
Ventilspiel\feinstellen\f(Gener\bl\f
Procedures),\f
Steuerkette\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
Noisy\frunning\for\f
v\blve\ftr\bin\fnoiseV\blve\fcle\br\bnce\ftoo\fl\brge\f
due\fto\ff\bulty\fv\blve\ft\bppets\f
or\fworn\fv\blve\ftr\bin\f
components.\f
*ADJUST\fv\blve\fcle\br\bnce.\f\f
REFER\fto:\fVentilspiel\feinstellen\f(303-01\f
Motor\f-\f2.3L\fDur\btec-HE\f(MI4),\fGener\bl\f
Procedures).\f
*
Timing\fch\bin\fd\bm\bged.\f
*INSTALL\f\b\fnew\ftiming\fch\bin.\f\f
REFER\fto:\fSteuerkette\f(303-01\fMotor\f-\f
2.3L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Timing\fch\bin\fincorrectly\f
tensioned\f
*CHECK\fthe\ftiming\fch\bin\ftension.\fINSTALL\f
\b\fnew\ftiming\fch\bin\fif\frequired.\f\f
REFER\fto:\fSteuerkette\f(303-01\fMotor\f-\f
2.3L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Noisy\frunning\for\f
engine\fnoiseEngine\fcomponents\f
Pistons\f
Piston\frings\f
Connecting\frod\fbig\fend,\f
m\bin\fbe\bring\for\fthrust\f
be\bring\fjourn\bls\f Connecting\frods\fbent\for\f
d\bm\bged.\f
*
-
-
-
-CHECK\fthe\fengine\fcomponents\ffor\fwe\br\f
or\fd\bm\bge.\fM\bke\fsure\f\bll\fcomponents\f\bre\f
within\fspecific\btion.\fINSTALL\f\b\fnew\f
cylinder\fblock\fif\fnecess\bry.\f\f
REFER\fto:\fSpezifik\btionen\f(303-01\fMotor\f
-\f2.3L\fDur\btec-HE\f(MI4),\fSpecific\btions).
\f
*
Стр. 4 из
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26.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
27. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
th
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f Torque: 72\fNm
\f
28. \f
29. Tighten\fthe\fM6\fx\f18\fmm\fbolt\ffinger-tight\fonly.\f
30. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
S\fecial Tool(s): 20
5-072,\f205-072-02\f
Tor
que: \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
31. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
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6. \f
7. Att\bch\fthe\fspeci\bl\ftool.\f
8.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p

eci\bl\ftool.\f
9. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
th
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f Torque: 72\fNm
\f
10. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
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4. \f
5.NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d
\b

m\bged.\f
6. S\fecial Tool(s): 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
45
°\fbefore\fTDC.\f
8. S\fecial Tool(s): 205-072,\f205-072-02\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
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Installation 1. Inst\bll\fthe\fcr\bnksh\bft\foil\fse\bl.\f
Re

fer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\fEngine\f
-\f2

.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fOnly\frot\bte\fthe\fc\bmsh\bft\f
cl

ockwise.\f
Turn\fthe\fc\bmsh\bfts\fto\fcylinder\fno.\f4\fv\blve\f
ov
erl\bp\fposition.\f
3. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
4. \f
5

. Att\bch\fthe\fspeci\bl\ftool.\f S\fecial Tool(s): 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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6.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
7. \f
8. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h

is\fst\bge.\f
Bolt\fM6\fx\f18\fmm\f
9. C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in

st\blled.\f
S\fecial Tool(s): 20
5-072,\f205-072-02\f
Tor
que: \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
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37.WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\bn
other\ftechnici\bn.\f
38. \f
39. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi

pe\fis\fnot\ftwisted.\f
40. \f
4 1

. On\fboth\fsides.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из
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47. \f
48. \f
49.WARNING:\fSupport\fthe\f
e n

gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
50. \f
\f\f
\f\f
\f\f
\f
Стр. 10 из
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