FORD SUPER DUTY 2007 1.G Diesel Supplement Manual

vehicle manufacturers, dealers and other persons engaged in the
business of repairing, servicing, selling, leasing or trading motor vehicles
as well as fleet operations from knowingly removing or rendering an
emissions control system inoperative after sale and delivery to an
ultimate purchaser. In Canada, modifications of the emissions control
system could create liability under applicable federal or provincial laws.
Genuine Ford Parts and Service
When planning your maintenance services, consider your Ford and
Lincoln Mercury dealership for all your vehicle’s needs.
Get the most from your service and maintenance visits
There are a lot of reasons why your Ford and Lincoln Mercury dealership
is a great way to help keep your vehicle running great.
Convenience
To make your service visit even more convenient, in many cases, you’ll
find extended evening hours and Saturday hours. How’s that for quality
service?
Factory-trained Technicians
Ford and Lincoln Mercury service technicians participate in extensive
factory-sponsored training to help them become the experts on the
operation of your vehicle. Many participate in Ford-sponsored training to
become certified. Ask your dealer about the training and certification
their technicians have received.
Factory Authorized Systems Checks
In the event that your vehicle experiences a component related concern,
please contact your Ford or Lincoln Mercury dealership. The Ford Motor
Company Trained Technicians who work at Ford or Lincoln Mercury
dealerships are specifically trained to understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford or Lincoln
Mercury dealership. In some circumstances, the technician may need to
request your authorization to perform additional operations to determine
the final diagnosis. The technician’s goal is to ensure that your vehicle is
fixed right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at participating Ford or Lincoln Mercury dealers:
•Air Conditioning
•Check Engine Light
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•All Wheel Drive and4X4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
Genuine Ford and Motorcraft Replacement Parts
Ford and Lincoln Mercury dealerships stock Ford and Motorcraft
branded replacement parts. These parts meet or exceed Ford Motor
Company’s specifications, and we stand behind them. Maintenance parts
installed at your Ford or Lincoln Mercury dealership carry a nationwide,
12 months, 12,000 mile (20,000 km) parts and labor limited warranty.
Your dealer can give you details.
Value Shopping for Your Vehicle’s Maintenance Needs
Your dealership recognizes the competitive landscape of maintenance and
light repair automotive services. With factory-trained technicians, and
one-stop service from routine maintenance like oil changes and tire
rotations to repairs like brake service, check out the value your Ford and
Lincoln Mercury dealers can offer.
WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?
Owner Checks and Services
Refer to Mileage Intervals for Additional Checks and Services
Certain basic maintenance checks and inspections should be performed
by the owner or a service technician at the intervals indicated. Service
information and supporting specifications are provided in theOwner’s
Guide.
Any adverse condition should be brought to the attention of your dealer
or qualified service technician as soon as possible for the proper service
advice. The owner maintenance service checks are generally not covered
by warranties so you may be charged for labor, parts or lubricants used.
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Maximum oil change interval
❑Normal schedule: 7,500 miles (12,000 km) or 6 months, whichever occurs first.❑Special Operating Conditions: 5,000 miles (8,000 km), 6 months or 200 hours of engine operation, see appropriate sched-
ule.
Motorcraft Premium Gold Engine Coolant change interval
❑6 years or 105,000 miles (170,000 km) - change Motorcraft Premium Gold Engine Coolant (whichever comes first)❑After initial change - change Motorcraft Premium Gold Engine Coolant every 3 years or 45,000 miles (72,000 km)
Check every month
❑Check function of all interior and exterior lights❑Check tires for wear and adjust air pressure (including spare tire)
❑Check engine oil level
❑Check windshield washer fluid level
❑Check and drain fuel filter/water separator
Check every six months
❑Check lap/shoulder belts and seat latches for wear and function❑Check that externally-mounted spare tire is tight (seeOwner’s Guide)
❑Check power steering fluid level
❑Check washer spray, wiper operation and clean all wiper blades (replace as necessary)
❑Check parking brake for proper operation
❑Check and lubricate all hinges, latches and outside locks
❑Check and lubricate door rubber weatherstrips
❑Check and clean body and door drain holes
❑Check safety warning lamps (brake, ABS, air bag, safety belt) for operation
❑Check cooling system fluid level and coolant strength
❑Check battery connections and clean if necessary
❑Check clutch fluid level, if equipped
Retightening lug nuts
❑On vehicles equipped with single rear wheels, retighten the lug nuts to the specified torque at 500 miles (800 km) after
any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.).
❑On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified torque at 100 miles (160 km),
and again at 500 miles (800 km) of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat
tire, wheel removal, etc.).
❑Refer toWheel Lug Nut Torque Specificationin yourOwner’s Guidefor the proper lug nut torque specification.
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Multi-point Inspection
In order to keep your vehicle running right, it is important that you have
the systems on your vehicle checked regularly. This can help identify any
potential issue before there are any problems. Ford Motor Company
suggests the following multi-point inspection to be performed at every
scheduled maintenance interval as the way to ensure your vehicle keeps
running right.
NORMAL SCHEDULED MAINTENANCE AND LOG
The following section contains the “Normal Schedule.” This schedule is
presented at specific mileage intervals with exceptions noted.
Additional information available on the Web
To learn more about the importance of routine and dealer-performed
maintenance on your vehicle, please visit the Ford Customer Service
website. You’ll also find important warranty information, customer
assistance, technical expertise, frequently asked questions and much
more. The website location is at: www.ford.com/
Then go to the vehicles and service pick at the web site.
Multi-point inspection - recommended at every visit
❑Check and top up fluid levels:❑brake
❑coolant recovery reservoir
❑manual and automatic transmission
❑power steering
❑window washer
❑Inspect tires for wear and check air pressure, including spare.
❑Check exhaust system for leaks, damage, loose parts and foreign materials.
❑Check battery performance.
❑Check operation of horn, exterior lamps, turn signals and hazard warning lights.
❑Check radiator, coolers and heater and air conditioning hoses.
❑Inspect windshield washer spray and wiper operation.
❑Check windshield for cracks, chips and pitting.
❑Inspect for oil and fluid leaks.
❑Inspect air cleaner filter.
❑Check shocks and struts and other suspension components for leaks and damage.
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7,500 miles (12,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
15,000 miles (24,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
22,500 miles (36,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
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30,000 miles (48,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted mounted fuel filters❑Change automatic transmission fluid and external filter ele-
ment
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required.❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
37,500 miles (60,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
45,000 miles (72,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
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52,500 miles (84,500 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
60,000 miles (96,500 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change automatic transmission fluid and external filter ele-
ment
❑Change manual transmission fluid❑Lubricate 4x2 front wheel bearings, adjust wheel bearings
and replace grease seals (if non-sealed bearings)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
67,500 miles (108,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
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75,000 miles (121,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
82,500 miles (133,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
90,000 miles (145,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change automatic transmission fluid and external filter ele-
ment
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
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97,500 miles (157,000 km)
❑Change engine oil and replace oil filter❑Change rear axle lubricant (E-450, F-450 and F-550
equipped with DANA axles only)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required❑Inspect accessory drive belt(s)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
105,000 miles (170,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change engine coolant (see Motorcraft Premium Gold Coolant
Change Record)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
112,500 miles (181,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
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120,000 miles (193,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Change automatic transmission fluid and external filter ele-
ment
❑Change manual transmission fluid❑Lubricate 4x2 front wheel bearings, adjust wheel bearings
and replace grease seals (if non-sealed bearings)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
127,500 miles (205,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
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