FORD SUPER DUTY 2007 1.G Diesel Supplement Manual

135,000 miles (217,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
142,500 miles (229,000 km)
❑Change engine oil and replace oil filter❑Perform multi-point inspection (recommended)❑Inspect tires for wear.❑Inspect air filter restriction gauge, replace filter as required
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2007 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
61

Exceptions
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
150,000 miles (240,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Replace accessory drive belt(s)❑Change Premium Gold coolant (see Motorcraft Premium Gold
Coolant Change Record)
❑Change automatic transmission fluid and external filter ele-
ment
❑Change rear wheel drive (RWD) axle fluid - DANA axlesnot
using synthetic fluid only
❑Change front axle lubricant (4x4 only)❑Change transfer case fluid (see Special Operating Conditions)❑Replace 4x2 front wheel bearings, adjust wheel bearings and
replace grease seals (if non-sealed bearings)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise❑Inspect and lubricate 4x4 front axle u-joints
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
Normal Vehicle Axle Maintenance
❑Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles
are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or
the axle assembly has been submerged in water. The axle and PTO lubricant should be changed anytime the axle and PTO
have been submerged in water. Non-synthetic rear axle lubricants should be replaced every 3,000 miles (5,000 km) or 3
months, whichever occurs first, during extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for
extended periods above 45 mph (72 km/h). The 3,000 mile (5,000 km) lube change interval may be waived if the axle
was filled with 75W140 synthetic gear lubricant meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or
equivalent. Add four ounces (118 mL) of additive friction modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent for com-
plete refill of Traction-Lok rear axles. The axle lubricant should be changed anytime an axle has been submerged in water.
2007 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
62

SPECIAL OPERATING CONDITIONS
Towing a trailer or using a camper or car-top carrier
Every 5,000 miles (8,000 km) or6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Every 10,000 miles (16,000 km) or 400 hours of engine operation (whichever comes first) Change engine-mounted fuel filter and FCM/HFCM fuel
filter
Every 60,000 miles (96,000 km) Change transfer case fluid
As required Change manual transmission fluid
E-450, F-450 and F-550 Axle Maintenance
❑Replace rear axle lubricant every 100,000 miles (160,000 km) under normal driving conditions on all F-450 and F-550
commercial applications. For F-450 and F-550 trucks operated at or near maximum Gross Vehicle Weights, the rear axle
lubricant should be replaced every 50,000 miles (80,000 km). In addition, this 50,000 mile (80,000 km) schedule should
be observed when the vehicles are operated under the Special Operating Conditions, where noted.
Biodiesel
❑Biodiesel may be blended with petroleum-based diesel fuel. Such biodiesel blends are designated as BXX, where XX repre-
sents the percentage of pure biodiesel contained within the blend (e.g., B5, B20, and B100). To maintain the desired level
of performance and longevity of the engine, vehicles using biodiesel up to and including B5 should change the engine oil
and filter every 5,000 miles (8,000 km) or 200 hours of engine operation (whichever comes first).
2007 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
63

Extensive idling and/or low-speed driving for long distances as in heavycommercial use such as delivery, taxi, patrol or livery
Every 5,000 miles (8,000 km),
3 months or 200 hours of engine
operation (whichever comes first) if vehicle is used for stationary operationChange engine oil and replace filter
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation (whichever comes first) Change engine oil and replace filter
Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect brake system
Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or 400 hours of engine operation (whichever comes first) Change engine-mounted fuel filter and FCM/HFCM fuel
filter
30,000 miles (48,000 km) and 90,000 miles (144,000 km) Lubricate 4x2 wheel bearings. Replace wheel bearing
grease seal.
Every 60,000 miles (96,000 km) Change transfer case fluid
As required Replace cabin air filter, if equipped
Note:For vehicles that operate under severe service conditions such as
frequent or extended idle (over 10 minutes per hour of normal driving),
maintenance requirements need to be adjusted. This needs to be
considered when determining vehicle service intervals.
Operating in dusty conditions such as unpaved or dusty roads
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or 400 hours of engine operation (whichever comes first) Change engine-mounted fuel filter and FCM/HFCM fuel
filter
As required Replace cabin air filter, if equipped
2007 Econoline (eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
64

Off-road operation
Every 5,000 miles (8,000 km) or6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km) Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Every 10,000 miles (16,000 km) or 400 hours of engine operation (whichever comes first) Change engine-mounted fuel filter and FCM/HFCM fuel
filter
Every 50,000 miles (80,000 km) Check front axle lubricant (4x4 only)
Change rear axle lubricant (E–450, F–450 and F–550
only)
Every 60,000 miles (96,000 km) Change transfer case fluid
As required Inspect and lubricate steering and suspension ball joints
Short trip in cold operating conditions
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km) Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or 400 hours of engine operation (whichever comes first) Change engine-mounted fuel filter and FCM/HFCM fuel
filter
Every 60,000 miles (96,000 km) Change transfer case fluid
Use of Biodiesel, up to and including 5% Biodiesel (B5)
Every 5,000 miles (8,000 km) or
200 hours of operation (whichever comes first)Change engine oil and replace filter
Every 10,000 miles (16,000 km) or
400 hours of operation (which ever comes first)Replace engine-mounted fuel filter and FCM/HFCM fuel
filter
2007 Econoline
(eco)
Supplement
USA (fus)
Scheduled Maintenance Guide
65

Special Operating Conditions Log
DEALERVALIDATION:
RO#: P&A C
ODE:
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2007 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
66

Special Operating Conditions Log
DEALERVALIDATION:
RO#: P&A C
ODE:
DATE:MILEAGE:D
EALERVALIDATION:
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ODE:
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RO#: P&A C
ODE:
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EALERVALIDATION:
RO#: P&A C
ODE:
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2007 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
67

MAINTENANCE AND SERVICE RECORD
See an authorized dealer
This section of the guide is designed to allow your Ford or Lincoln
Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or
other qualified service technician to record that the recommended
service was completed at the appropriate mileage intervals. Be sure to
ask your service provider to record the type of service rendered (Normal
or Special Operating Conditions - SOC) each time service is performed.
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
See corresponding mileage in maintenance schedule for services performed.
MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD
Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes firstDealer Stamp
P & A CODE
R.O.#
Motorcraft Premium Gold Engine Coolant
❑6 years or 105,000 miles (170,000 km) - change Motorcraft Premium Gold Engine Coolant (whichever comes first)❑After initial change - change Motorcraft Premium Gold Engine Coolant every 3 years or 45,000 miles (72,000 km)
2007 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
68

Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes firstDealer Stamp
P & A CODE
R.O.#
Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes firstDealer Stamp
P & A CODE
R.O.#
Current mileage goes here =>
Add 45,000 miles to the current miles + 45,000
Next change due at this mileage =>
Or
Today’s date goes here =>
Add3years +00/00/03
Date of next change =>
whichever comes firstDealer Stamp
P & A CODE
R.O.#
2007 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance Guide
69

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