FORD SUPER DUTY 2008 2.G Diesel Supplement Manual

150,000 miles (240,000 km)
❑Change engine oil and replace oil filter❑Replace engine- and frame-mounted fuel filters❑Replace accessory drive belt(s) (if not replaced in the last
100,000 miles)
❑Change Premium Gold coolant (see Motorcraft Premium Gold
Coolant Change Record)
❑Vehicles equipped with the Torqshift transmission and the
externally mounted remote filter element, replace the auto-
matic transmission fluid and the externally mounted filter
element (if equipped). Inspect automatic transmission fluid
level on all other vehicles if equipped with dipstick. Consult
your dealer for particular requirements.
❑Change rear wheel drive (RWD) axle fluid - DANA axlesnot
using synthetic fluid only
❑Replace 4x2 front wheel bearings, adjust wheel bearings and
replace grease seals (if non-sealed bearings)
❑Perform multi-point inspection (recommended)❑Inspect tires for wear and rotate❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake lines and
hoses and parking brake system.
❑Inspect exhaust system and heat shields❑Check wheels for end play and noise
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: E-Series
71

SPECIAL OPERATING CONDITIONS
Towing a trailer or using a camper or car-top carrier
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol or livery
Every 5,000 miles (8,000 km), 3
months or 200 hours of engine
operation (whichever comes first) if
vehicle is used for stationary
operationChange engine oil and replace filter
Every 5,000 miles (8,000 km), 6
months or 200 hours of engine
operation (whichever comes first)Change engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect brake system
Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
30,000 miles (48,000 km) and
90,000 miles (144,000 km)Lubricate 4x2 wheel bearings. Replace wheel bearing
grease seal.
As requiredReplace cabin air filter, if equipped
Note:For vehicles that operate under severe service conditions such as
frequent or extended idle (over 10 minutes per hour of normal driving),
maintenance requirements need to be adjusted. This needs to be
considered when determining vehicle service intervals.
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: E-Series
72

Operating in dusty conditions such as unpaved or dusty roads
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
As requiredReplace cabin air filter, if equipped
Off-road operation
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
Every 50,000 miles (80,000 km)Change rear axle lubricant (E–450 only)
As requiredInspect and lubricate steering and suspension ball joints
Short trip in cold operating conditions
Every 5,000 miles (8,000 km) or 6
monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: E-Series
73

Use of Biodiesel, up to and including 5% Biodiesel (B5)
Every 5,000 miles (8,000 km) or
200 hours of operation (whichever
comes first)Change engine oil and replace filter
Every 10,000 miles (16,000 km) or
400 hours of operation (which ever
comes first)Replace engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: E-Series
74

Special Operating Conditions Log
DEALERVALIDATION:
RO#: P&A C
ODE:
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RO#: P&A C
ODE:
DATE:MILEAGE:
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: E-Series
75

Special Operating Conditions Log
DEALERVALIDATION:
RO#: P&A C
ODE:
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ODE:
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2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: E-Series
76

NORMAL SCHEDULED MAINTENANCE AND LOG
The following section contains the “Normal Schedule.” This schedule is
presented at specific mileage intervals with exceptions noted.
Additional information available on the Web
To learn more about the importance of routine and dealer-performed
maintenance on your vehicle, please visit the Ford Customer Service
website. You’ll also find important warranty information, customer
assistance, technical expertise, frequently asked questions and much
more. The website location is at: www.ford.com in the U.S. or
www.ford.ca in Canada.
Then go to the vehicles and service pick at the web site.
5,000 miles (8,000 km)
❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
10,000 miles (16,000 km)
❑Change engine oil and replace oil filter❑Inspect tires for wear and measure tread depth❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: F-Super Duty
77

20,000 miles (32,000 km)
❑Change engine oil and replace oil filter❑Inspect tires for wear and measure tread depth❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect steering linkage, suspension, driveshaft, ball joints
and u-joints
❑Inspect engine and fuel cooling systems and hoses❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect wheels for endplay or noise❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Inspect and lubricate front axle u-joints (4x4 vehicles)❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
30,000 miles (48,000 km)
❑Change engine oil and replace oil filter❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Vehicles equipped with the Torqshift transmission and the
externally mounted remote filter element, replace the auto-
matic transmission fluid and the externally mounted filter
element (if equipped). Inspect automatic transmission fluid
level on all other vehicles if equipped with dipstick. Consult
your dealer for particular requirements.
❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: F-Super Duty
78

40,000 miles (64,000 km)
❑Change engine oil and replace oil filter❑Inspect tires for wear and measure tread depth❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect steering linkage, suspension, driveshaft, ball joints
and u-joints
❑Inspect engine and fuel cooling systems and hoses❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect wheels for endplay or noise❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Inspect and lubricate front axle u-joints (4x4 vehicles)❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
50,000 miles (80,000 km)
❑Change engine oil and replace oil filter❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Change rear axle fluid (DANA axles only. Refer toSpecial
Operating Conditionsfor more information)❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: F-Super Duty
79

60,000 miles (96,000 km)
❑Change engine oil and replace oil filter❑Inspect tires for wear and measure tread depth❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect steering linkage, suspension, driveshaft, ball joints
and u-joints
❑Inspect engine and fuel cooling systems and hoses❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Change automatic transmission fluid on all vehicles equipped
with the Torqshift transmission. Replace the externally
mounted remote filter element for all Torqshift (if equipped).
Replace the internal Torqshift transmission fluid filter located
inside the transmission bottom pan (vehicles without exter-
nally mounted remote filter only). Inspect automatic transmis-
sion fluid level on all other vehicles if equipped with dipstick.
Consult your dealer for particular requirements.
❑Inspect wheels for endplay or noise❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Inspect and lubricate front axle u-joints (4x4 vehicles)❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
70,000 miles (112,000 km)
❑Change engine oil and replace oil filter❑Rotate tires (vehicles with dual rear wheels should only
rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Inspect and lubricate ball joints and tie rod ends (if equipped
with zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2008 Econoline(eco)
Supplement
USA(fus)
Scheduled Maintenance: F-Super Duty
80