diesel FORD SUPER DUTY 2023 Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2023, Model line: SUPER DUTY, Model: FORD SUPER DUTY 2023Pages: 738, PDF Size: 18.49 MB
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Capacities
Including the Oil FilterVariant
15.0 qt (14.2 L)All.
Materials
SpecificationName
WSS-M2C171-F1Motorcraft® SAE 10W-30 Super Duty Diesel MotorOil(U.S.)Motorcraft® Super Duty Motor Oil SAE 10W-30 /Huile moteur Super Duty SAE 10W-30 Motor-craft®(Canada)XO-10W30-QSDF(U.S.)CXO-10W30-LSD12(Canada)
Alternative Engine Oil forExtremely Cold Climates
To improve engine cold start performance,we recommend that you use the followingalternative engine oil in extremely coldclimates, where the ambient temperaturereaches -22.0°F (-30°C) or below.
Materials
SpecificationName
WSS-M2C171-F1Engine Oil - SAE 0W-40
Alternative Engine Oil for BiodieselFuel Blends (B20 Max)
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Materials
SpecificationName
WSS-M2C171-F1Motorcraft® SAE 5W-40 Full Synthetic Diesel MotorOil(U.S.)(Canada)XO-5W40-5Q3SD(U.S.)
WSS-M2C171-F1Motorcraft® SAE 15W-40 Super Duty Diesel MotorOil(U.S.)Motorcraft® Super Duty Motor Oil SAE 15W-40 /Huile moteur Super Duty SAE 15W-40 Motor-craft®(Canada)XO-15W40-QSDF(U.S.)CXO-15W40-LSD12(Canada)
Alternative Engine Oil for SevereDuty Service
Materials
SpecificationName
WSS-M2C171-F1Motorcraft® SAE 5W-40 Full Synthetic Diesel MotorOil(U.S.)(Canada)XO-5W40-5Q3SD(U.S.)
ENGINE OIL CAPACITY AND
SPECIFICATION - 6.8L,
GASOLINE
Use oil that meets the definedspecification and viscosity grade.
If you do not use oil that meets the definedspecification and viscosity grade, it couldresult in:
•Component damage that your vehiclewarranty does not cover.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced vehicle performance.
•Reduced fuel economy.
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Note:If you use your vehicle regularly abovethe altitude of 5,000 ft (1,524 m) and underthe temperature of -4.0°F (-20°C), it isrecommended to use the alternative engineoil.
COOLING SYSTEM CAPACITY
AND SPECIFICATION - 6.7L
DIESEL
Use coolant that meets the definedspecification.
If you do not use coolant that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Note:An engine block heater isrecommended at temperatures below-9°F(-23°C).
Capacities
QuantityVariant
31.7 qt (30 L)Primary cooling system.
33.3 qt (31.5 L)Primary cooling system with auxiliary radi-ator.
8.2 qt (7.8 L)Secondary cooling system with ureainjector cooling.
10.0 qt (9.5 L)Secondary cooling system with ureainjector cooling and cooled compressor.
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COOLING SYSTEM CAPACITY
AND SPECIFICATION - 7.3L,
GASOLINE
Use coolant that meets the definedspecification.
If you do not use coolant that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Capacities
QuantityVariant
22.5 qt (21.3 L)All.
Materials
SpecificationName
WSS-M97B57-A2Motorcraft® Yellow Prediluted Antifreeze/Coolant(U.S.)Motorcraft® Yellow Prediluted Antifreeze/Coolant/ Antigel/liquide de refroidissement prédilué jauneMotorcraft®(Canada)VC-13DL-G(U.S.)CVC-13DL-G(Canada)
FUEL TANK CAPACITY - DIESEL
Capacities
QuantityVariant
29.0 gal (109.8 L)Complete vehicle-142 inch and 148 inchwheelbase, middle location.
34.0 gal (128.7 L)Complete vehicle-160 inch and 164 inchwheelbase, middle location.
48.0 gal (181.7 L)Complete vehicle-176 inch wheelbase,middle location.
26.5 gal (100.3 L)Incomplete vehicle, middle location.
40.0 gal (151.4 L)Incomplete vehicle, aft- axle -location.
66.5 gal (251.7 L)Incomplete vehicle, middle and aft- axle -locations.
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Materials
SpecificationName
WSS-M14P19-AMotorcraft® Premium Windshield Wash Concen-trate with Bitterant(U.S.)Motorcraft® Premium Quality Windshield WasherFluid / Liquide lave-glace de haute qualité Motor-craft®(Canada)ZC-32-B2(U.S.)CXC-37-F/M(Canada)
DIESEL EXHAUST FLUID
CAPACITY AND
SPECIFICATION
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Capacities
QuantityVariant
7.5 gal (28.4 L)Complete vehicle.
7.2 gal (27.3 L)Incomplete vehicle.
Materials
SpecificationName
WSS-M99C130-AMotorcraft® Diesel Exhaust Fluid(U.S.)Motorcraft® Diesel Exhaust Fluid / Fluide pouréchappement diesel Motorcraft®(Canada)PM-27-GAL,PM-27-JUG(U.S.)CPM-27-JA(Canada)
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AUTOMATIC TRANSMISSION
FLUID CAPACITY AND
SPECIFICATION - DIESEL
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Note:Only use MERCON ULV transmissionfluid for automatic transmissions thatrequire MERCON ULV transmission fluid.The use of any other fluid could causetransmission damage.
Capacities
QuantityVariant
18.1 qt (17.1 L)1All.
1 Approximate dry fill capacity. Actual amount could vary during fluid changes.
Materials
SpecificationName
WSS-M2C949-A, MERCON® ULVMotorcraft® MERCON® ULV Automatic Transmis-sion Fluid(U.S.)Motorcraft® MERCON® ULV Automatic Transmis-sion Fluid / MERCON® ULV huile pour boîtes auto-matique Motorcraft®(Canada)XT-12-QULV(U.S. & Canada)
AUTOMATIC TRANSMISSION
FLUID CAPACITY AND
SPECIFICATION - GASOLINE
Use fluid that meets the definedspecification.
If you do not use fluid that meets thedefined specification, it could result in:
•Component damage that your vehiclewarranty does not cover.
•Reduced vehicle performance.
Ten-Speed AutomaticTransmission
Note:Only use MERCON ULV transmissionfluid for automatic transmissions thatrequire MERCON ULV transmission fluid.The use of any other fluid could causetransmission damage.
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Less Cost to Properly Maintain YourVehicle
The Ford Protect extended service planalso offers a Premium Maintenance Planthat covers all scheduled maintenance,and selected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine belts.
•Engine coolant hoses, clamps ando-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) for electricvehicles only.
Interest Free Finance Options
Just a 5% down payment provides youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (Canada Only)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
•Coverage for certain maintenance andwear items.
•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
•Roadside Assistance benefits.
There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Visityour local Ford of Canada dealer orwww.ford.ca to find the Ford Protectextended service plan that is right for you.
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GENERAL MAINTENANCE
INFORMATION - DIESEL
Why Maintain Your Vehicle?
Carefully following the maintenanceschedule helps protect against major repairexpenses resulting from neglect orinadequate maintenance and may help toincrease the value of your vehicle whenyou sell or trade it. Keep all receipts forcompleted maintenance with your vehicle.
It is important that you have your vehicleserviced at the proper times. Theseintervals serve two purposes: first is tomaintain the reliability of your vehicle andthe second is to keep the cost of owningyour vehicle down.
It is your responsibility to have allscheduled maintenance performed and tomake sure that the materials used meetthe specifications identified in this owner'smanual. See Capacities andSpecifications (page 520).
Failure to perform scheduled maintenanceand regularly inspect your vehicle mayresult in vehicle damage not covered bythe vehicle Warranty.
Why Maintain Your Vehicle at YourDealership?
Our Genuine Replacement Parts
Dealerships stock our parts and ourauthorized branded remanufacturedreplacement parts. These parts meet orexceed our specifications. Parts installedat your dealership carry a nationwide24-month or unlimited mile (kilometer)parts and labor limited warranty.
If you do not use our authorized parts, theymay not meet our specifications and couldaffect emissions compliance.
Protecting Your Investment
Maintenance is an investment that paysdividends in the form of improvedreliability, durability and resale value. Tomaintain the proper performance of yourvehicle and its emission control systems,make sure you have scheduledmaintenance performed at the designatedintervals.
Your vehicle comes with the IntelligentOil-Life Monitor system, a messageappears in the information display at theproper oil change interval. This intervalmay be up to one year or 15,000 mi(24,000 km) for the 6.7L Diesel.
When the oil change message appears inthe information display, it is time for an oilchange. Make sure you perform the oilchange within two weeks or 500 mi(800 km) of the message appearing. Makesure to reset the Intelligent Oil-Life Monitorafter each oil change. See NormalScheduled Maintenance (page 597).
If your information display resetsprematurely or becomes inoperative, youshould perform the oil change interval atsix months or 5,000 mi (8,000 km) fromyour last oil change. Never exceed one yearor 15,000 mi (24,000 km) between oilchange intervals.
You can drive high performance vehiclesin such a way that may lead to higher oilconsumption including extended time athigh engine speeds, high loads, enginebraking, hard cornering maneuvers, trackand off-road usage. Under theseconditions, oil consumption ofapproximately 1 quart per 500 miles (1 literper 800 km) is possible. Check the engineoil level at every refueling and adjust tomaintain proper levels to avoid enginedamage.
It is important to rely upon your dealershipto properly diagnose and repair yourvehicle.
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We strongly recommend only using ourgenuine or our authorized re-manufacturedreplacement parts engineered for yourvehicle.
Additives and Chemicals
We do not recommend using chemicals oradditives not approved by us as part ofyour vehicle’s normal maintenance. Pleaseconsult your warranty information.
Oils, Fluids and Flushing
In many cases, fluid discoloration is anormal operating characteristic and, byitself, does not necessarily indicate aconcern or that the fluid needs to bechanged. Have discolored fluids that alsoshow signs of overheating or foreignmaterial contamination checkedimmediately.
Make sure to change the vehicle’s oils andfluids at the specified intervals or inconjunction with a repair. Flushing is aviable way to change fluid for many vehiclesub-systems during scheduledmaintenance. It is critical that systems areflushed only with new fluid that is the sameas that required to fill and operate thesystem or using our approved flushingchemical.
Owner Checks and Services
Make sure you perform the following basicmaintenance checks and inspections.
Check Every Month
The air filter restriction gauge.1
The engine oil level.
Function of all interior and the exterior lights.
The tires including the spare for wear and proper pressure.
The windshield washer fluid level.
The fuel and water separator. Drain if necessary or if indicated by the information display.1
The holes and slots in the tail pipe to make sure they are functional and clear of debris.1
1 Diesel vehicles only.
Check Every Six Months
The battery connections. Clean if necessary.
The body and door drain holes for obstructions. Clean if necessary.
The cooling system fluid level and the coolant system strength.
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Check Every Month
The fuel and water separator. Drain if necessary or if indicated by the instrument cluster
display.1
The holes and slots in the tail pipe to make sure they are functional and clear of debris.1
1 Diesel vehicles only.
Check Every Six Months
The battery connections. Clean if necessary.
The body and door drain holes for obstructions. Clean if necessary.
The cooling system fluid level and the coolant system strength.
The door weatherstrips for wear. Lubricate if necessary.
The hinges, latches and outside locks for proper operation. Lubricate if necessary.
The parking brake for proper operation.
The seatbelts and seat latches for wear and function.
Safety warning lamps, brake, ABS, airbag and seatbelt for operation.
The washer spray and wiper operation. Clean or replace blades as necessary.
Multi-Point Inspection
It is important to have the systems on yourvehicle regularly checked. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-Point Inspection
Hazard warning system operationAccessory drive belt or belts
Horn operationBattery performance
Radiator, cooler, heater and air conditioninghosesEngine air filter
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