light FORD TRANSIT 2015 5.G Workshop Manual

Note:
To see a clearer light pattern while
adjusting one headlamp, you may want to
block the light from the other headlamp.
3. Switch on the low beam headlamps and open the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the beam pattern.
If the top edge of the flat zone of high
intensity light is not on the horizontal
reference line, adjust the aim of the
headlamp beam. 5. Locate the vertical adjuster on each
headlamp. Use a suitable tool, for
example a screwdriver or hexagonal
socket, to turn the adjuster clockwise
or counterclockwise to adjust the
vertical aim of the headlamp. The
horizontal edge of the brighter light
should touch the horizontal reference
line.
6. Close the hood and switch off the lamps.
Horizontal Aim Adjustment
The horizontal aim of the headlamp beam
on your vehicle is not adjustable.
REMOVING A HEADLAMP WARNING
Switch all of the lamps and the
ignition off. Failure to follow this
warning could result in serious
personal injury. 1. Open the hood. See Opening and
Closing the Hood (page 200). 2. Remove the screws.
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WARNINGS
Do not apply cleaning product to hot
surfaces and do not leave cleaning
product on chrome surfaces for a
period of time exceeding that which is
recommended. Industrial-strength (heavy-duty)
cleaners, or cleaning chemicals, may
cause damage over a period of time.
Body Paintwork Preservation
WARNINGS
Do not polish your vehicle in strong
sunshine.
Do not allow polish to touch plastic
surfaces. It could be difficult to
remove.
Do not apply polish to the windshield
or rear window. This could cause the
wipers to become noisy and they
may not clear the window properly. We recommend that you wax the
paintwork once or twice a year.
WAXING
Regular waxing is necessary to protect your
car's paint from the elements. We
recommend that you wash and wax the
painted surface once or twice a year.
When washing and waxing, park your
vehicle in a shaded area out of direct
sunlight. Always wash your vehicle before
applying wax.
•
Use a quality wax that does not contain
abrasives.
• Follow the manufacturer ’s instructions
to apply and remove the wax.
• Apply a small amount of wax in a
back-and-forth motion, not in circles. •
Do not allow wax to come in contact
with any non-body (low-gloss black)
colored trim. The wax will discolor or
stain the parts over time.
•Roof racks.
• Bumpers.
• Grained door handles.
• Side moldings.
• Mirror housings.
• Windshield cowl area.
• Do not apply wax to glass areas.
• After waxing, your car's paint should
feel smooth, and be free of streaks and
smudges.
CLEANING THE ENGINE
Engines are more efficient when they are
clean because grease and dirt buildup keep
the engine warmer than normal.
When washing:
• Take care when using a power washer
to clean the engine. The high-pressure
fluid could penetrate the sealed parts
and cause damage.
• Do not spray a hot engine with cold
water to avoid cracking the engine
block or other engine components.
• Spray Motorcraft Engine Shampoo and
Degreaser on all parts that require
cleaning and pressure rinse clean. In
Canada, use Motorcraft Engine
Shampoo.
• Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
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Alloy wheels and wheel covers are coated
with a clear coat paint finish. To maintain
their condition we recommend that you:
•
Clean the wheels weekly using
Motorcraft Wheel and Tire Cleaner.
Apply using manufacturer's
instructions.
• Use a sponge to remove heavy
deposits of dirt and brake dust
accumulation.
• Rinse thoroughly with a strong stream
of water when you have completed the
cleaning process.
• To remove tar and grease, use
Motorcraft Bug and Tar Remover.
VEHICLE STORAGE
If you plan on storing your vehicle for 30
days or more, read the following
maintenance recommendations to make
sure your vehicle stays in good operating
condition.
We engineer and test all motor vehicles
and their components for reliable, regular
driving. Under various conditions,
long-term storage may lead to degraded
engine performance or failure unless you
use specific precautions to preserve engine
components.
General
• Store all vehicles in a dry, ventilated
place.
• Protect from sunlight, if possible.
• If vehicles are stored outside, they
require regular maintenance to protect
against rust and damage. Body
•
Wash your vehicle thoroughly to
remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing
and the underside of front fenders.
• Periodically wash your vehicle if it is
stored in exposed locations.
• Touch-up exposed or primed metal to
prevent rust.
• Cover chrome and stainless steel parts
with a thick coat of auto wax to prevent
discoloration. Re-wax as necessary
when you wash your vehicle.
• Lubricate all hood, door and trunk lid
hinges, and latches with a light grade
oil.
• Cover interior trim to prevent fading.
• Keep all rubber parts free from oil and
solvents.
Engine
• The engine oil and filter should be
changed prior to storage because used
engine oil contains contaminates that
may cause engine damage.
• Start the engine every 15 days for a
minimum of 15 minutes. Run at fast idle
with the climate controls set to defrost
until the engine reaches normal
operating temperature.
• With your foot on the brake, shift
through all the gears while the engine
is running.
• We recommend that you change the
engine oil before you use your vehicle
again.
Fuel system
• Fill the fuel tank with high-quality fuel
until the first automatic shutoff of the
fuel pump nozzle.
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As a result of the above dimensional
differences, sport-utility vehicles, vans and
trucks often will have a higher center of
gravity and a greater difference in center
of gravity between the loaded and
unloaded condition.
These differences that make your vehicle
so versatile also make it handle differently
than an ordinary passenger car.
TIRE CARE
Information About Uniform
Tire Quality Grades Tire Quality Grades apply to new
pneumatic passenger car tires.
The tire Quality Grades can be
found where applicable on the tire
sidewall between tread shoulder
and maximum section width. For
example: Treadwear 200
Traction AA Temperature A.
They do not apply to deep tread,
winter-type snow tires,
space-saver or temporary use
spare tires, light truck or LT type
tires, tires with nominal rim
diameters of 10 to 12 inches or
limited production tires as defined
in Title 49 Code of Federal
Regulations Part 575.104 (C)(2).
Tire Quality Grades are
determined by standards that the
United States Department of
Transportation has set.
United States Department of
Transportation Tire Quality
Grades
The United States of America
Department of Transportation
requires Ford Motor Company to
give you the following information
about tire grades exactly as the
government has written it.
Treadwear
The treadwear grade is a
comparative rating based on the
wear rate of the tire when tested
under controlled conditions on a
specified government test course.
For example, a tire graded 150
would wear 1½ times as well on
the government course as a tire
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•
Standard load: A class of
P-metric or Metric tires
designed to carry a maximum
load at set pressure. For
example: for P-metric tires
35 psi (2.4 bar)
or 36 psi
(2.5 bar) depending on tire size
and for Metric tires
36 psi
(2.5 bar). Increasing the
inflation pressure beyond this
pressure will not increase the
tire capability.
• Extra load: A class of P-metric
or Me

tric tires designed to carry
a heavier maximum load at
42 psi (2.9 bar). Increasing the
inflation pressure beyond this
pressure will not increase the
tire ’s load carrying capability.
• bar Metric unit of atmospheric
pressure.
• kPa:
Kilopascal, a metric unit
of air pressure.
• PSI:
Pounds per square inch, a
standard unit of air pressure.
• Cold tire pressure:
The tire
pressure when the vehicle has
been stationary and out of
direct sunlight for an hour or
more and prior to the vehicle
being driven for 1 mi (1.6 km). •
Recommended inflation
pressure:
The cold inflation
pressure found on the Safety
Compliance Certification Label
(affixed to either the door hinge
pillar, door-latch post, or the
door edge that meets the
door-latch post, next to the
driver seating position) or Tire
Label located on the B-Pillar or
the edge of the driver door.
• B-pillar: The structural
member at the side of the
vehicle behind the front door.
• Bead area of the tire: Area of
the tire next to the rim.
• Sidewall of the tire:
Area
between the bead area and the
tread.
• Tread area of the tire: Area of
the perimeter of the tire that
contacts the road when
mounted on the vehicle.
• Rim: The metal support
(wheel) for a tire or a tire and
tube assembly upon which the
tire beads are seated.
Information Contained on the
Tire Sidewall
United States of America, and
Canada Federal regulations
require tire manufacturers to place
standardized information on the
sidewall of all tires. This
information identifies and
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describes the fundamental
characteristics of the tire and also
provides a United States of
America DOT Tire Identification
Number for safety standard
certification and in case of a recall.
P Type Tires
P215/65R15 95H is an example of
a tire size, load index and speed
rating. The definitions of these
items are listed below.
Note:
Tire size, load index and
speed rating for your vehicle may
be different from the following
example. P: Indicates a tire,
designated by the Tire
and Rim Association, that
may be used for service on
cars, sport utility vehicles,
minivans and light trucks.
A
215: Indicates the nominal
width of the tire in
millimeters from sidewall
edge to sidewall edge. In
general, the larger the
number, the wider the tire.
B
65:
Indicates the aspect
ratio which gives the tire's
ratio of height to width.
C
R:
Indicates a radial type
tire.
D
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B
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T: Indicates a type of tire,
designated by the Tire
and Rim Association, that
is intended for temporary
service on cars,
sport-utility vehicles,
minivans and light trucks.
A
145: Indicates the
nominal width of the tire
in millimeters from
sidewall edge to sidewall
edge. In general, the larger
the number, the wider the
tire.
B 80: Indicates the aspect
ratio which gives the tire's
ratio of height to width.
Numbers of 70 or lower
indicate a short sidewall.
C
D:
Indicates a diagonal
type tire. R: Indicates a
radial type tire.
D
16:
Indicates the wheel or
rim diameter in inches. If
you change the wheel
size, you will have to
purchase new tires to
match the new wheel
diameter.
E
Additional Information for LT
Type Tires
LT235/85 R16 is an example of a
tire size. LT type tires have some
additional information beyond
those of P type tires. The
definitions of these items are
listed below.
Note: Tire Quality Grades do not
apply to this type of tire.
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LT: Indicates a tire,
designated by the Tire
and Rim Association
(T&RA), that is intended
for service on light trucks.
A
Load Range and Load
Inflation Limits:
Indicates the tire's
load-carrying capabilities
and its inflation limits.
B Maximum Load Dual lb
(kg) at psi (kPa) cold:
Indicates the maximum
load and tire pressure
when the tire is used as a
dual, defined as four tires
on the rear axle (a total of
six or more tires on the
vehicle).
C
Maximum Load Single
lb (kg) at psi (kPa)
cold: Indicates the
maximum load and tire
pressure when the tire is
used as a single, defined
as two tires (total) on the
rear axle.
D
United States of America DOT
Tire Identification Number
(TIN)
United States of America, and
Canada Federal regulations
require tire manufacturers to place
standardized information on the
sidewall of all tires. This
information identifies and
describes the fundamental
characteristics of the tire and also
provides a United States of
America DOT Tire Identification
Number for safety standard
certification and in case of a recall.
This begins with the letters DOT
and indicates that the tire meets
all federal standards. The next
two numbers or letters are the
plant code designating where it
was manufactured, the next two
are the tire size code and the last
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You should always have your tires serviced
by an authorized dealer.
Check the tire pressure periodically (at
least monthly) using an accurate tire
gauge. See Inflating Your Tires in this
chapter.
Understanding the Tire Pressure
Monitoring System
The system measures the pressure in the
four road tires and sends the tire pressure
readings to your vehicle. The low tire
pressure warning light will illuminate if any
of the tire pressures are significantly low.
If the warning light is illuminated, one or
more of the tires are under-inflated and
need to be inflated to the correct pressure.
When the Temporary Spare Tire is
Installed
If one of the road wheels and tire needs to
be replaced with the temporary spare
wheel and tire, the system will continue to
identify a defect. This is to remind you that
the damaged road wheel and tire must be
repaired and refitted to your vehicle.
To restore the correct operation of the
system, you must have the repaired road
wheel and tire assembly refitted to your
vehicle. For additional information, see
Changing Tires with a Tire Pressure
Monitoring System in this section.
When You Believe the System is Not
Operating Correctly
The main function of the system is to warn
you when the tire pressures are low. It can
also warn you in the event the system is
no longer capable of operating correctly.
See the following chart for information
concerning the system: Action required
Possible cause
Low tire pressure
warning light
1. Make sure tires are at the correct pres-
sure. See
Inflating the tires in this
chapter.
Tire(s) under-inflated
Solid warning light
2. After inflating the tires to the correct
pressure
See Maintenance (page 200).
or the tire inflation pressure label
(located on the edge of driver door or the
B-Pillar), the vehicle must be driven for
at least two minutes at over 20 mph (32
km/h) before the light will turn off.
Repair the damaged road wheel and tire
assembly and refit it to your vehicle to
restore correct system function. For a
description on how the system functions,
see When the temporary spare tire is
installed in this section.
Spare tire in use
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Action required
Possible cause
Low tire pressure
warning light
On vehicles with different front and rear
tire pressures, you must retrain the
system following every tire rotation. See
Tire Care (page 234).
Tire rotation without
sensor training
If the tires are correctly inflated and the
spare tire is not in use but the light
remains on, have your vehicle checked
by an authorized dealer as soon as
possible.
Tire pressure monitoring
system malfunction
Repair the damaged road wheel and tire
assembly and refit it to your vehicle to
restore correct system function. For a
description on how the system functions,
see When the temporary spare tire is
installed in this section.
Spare tire in use
Flashing warning
light
If the tires are correctly inflated and the
spare tire is not in use but the light
remains on, have your vehicle checked
by an authorized dealer as soon as
possible.
Tire pressure monitoring
system malfunction
When Inflating the Tires
When inflating the tires (for example; at a
gas station), the system may not respond
immediately to the air added to the tires.
It may take up to two minutes of driving
over 20 mph (32 km/h) for the light to turn
off after you have filled your tires to the
recommended inflation pressure.
How Temperature Affects the Tire
Pressures
While driving in a normal manner, tire
pressures may increase up to 4 psi (0.3
bar) from a cold start situation. If the
vehicle is stationary overnight and the
temperature significantly lower than the
daytime temperature, tire pressures may decrease up to 3 psi (0.2 bar) for a drop of
30°F (17°C) in ambient temperature. This
lower pressure value will be detected by
the system as being significantly lower
than the correct inflation pressure and the
warning light will illuminate.
If the warning light is on:
•
Check each tire to verify that none are
flat.
• If one or more tires are flat, repair as
necessary.
• Check the tire pressures and Inflate all
the tires to the correct pressure.
Tire Pressure Monitoring System
Reset Procedure
Note: The system reset procedure needs
to be carried out after each tire replacement.
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