engine GEELY CK 2008 Owner's Manual

2139. Install oil pipe and water hose
40. Install left & right propeller shaft
41. Install left & right front wheel
42. Check engine oil for leakage
43. Install all connected wire harnesses and the cables on engine and vehicle body

22Section 4 Camshaft ReplacementFigure 49Vane-Type Pump V-Belt
V/ Power Steering
Fan & Generator V-BeltHigh Pressure CableVentilation Pipe
V-Belt No.1
Cylinder Head
Cylinder
Head Gasket
Crankshaft Bearing Cap
Crankshaft Timing Belt WasherCrankshaft Counter GearWave GasketSnap RingCamshaftCamshaft No. 2Oil Seal
Camshaft Timing Pulley
Fan PulleyGenerator AssemblyCrankshaft Or Pulley
Cover Sub-AssemblyTiming Belt
Cover No. 2Air Filter Assembly W/ HoseRight Engine MountingSeal

231. Disconnect all connected wire harnesses and the cable on the engine and the vehicle body
2. Remove air filter assembly with hose
3. Disconnect oil pipe and water hose
4. Loose positive and negative cables of the battery
5. Detach propeller shaft
6. Loose left & right rear engine mounting bracket after hoisting the engine.
7. Disconnect all other connectors between the engine and the vehicle body.
8. Remove engine per "Provison 20, Section 2, Chapter 2"
9. Remove A/C compressor to crankshaft pulleyV-belt
10. Remove power steering pump V- belt
11. Remove water pump fan pulley
12. Disconnect ignition coil and high voltage cables
13. Remove cylinder head cover sub-assembly
14. Remove generator assembly
15. Remove cylinder head cover sub-assembly
(a) Disconnect generator wire joint.
(b) Disconnect generator circuit
(c) Disconnect A/C compressor switch connector.
(e) Open wires clips.
(f) Disconnect wire harness from the cylinder head cover.
(g) Disconnect 2 ventilation PCV hoses from cylinder head cover.
(h) Remove 4 screws, 4 seal gaskets, cylinder head and gasket.
16. Remove generator assembly. See (Figure 50)
17. Remove timing belt cover
18. Remove crankshaft gear or pulley cover sub-assembly
19. Put the piston on Cylinder 1 to TDC compression position.
(a) Turn crankshaft pulley. Align its notch to the timing mark "O" on the
timing belt cover.
(b) Check if the mark "K" on camshaft timing pulley is aligned to the
timing mark on the bearing cap. Turn crankshaft 360° if not.
20. Remove ignition coil assembly
21. Remove timing belt. See (Figure 51)
(a) Mark on the timing belt and the camshaft pulley. The mark on the
timing belt to the timing belt cover No. 1 should match.
(b) Remove rubber gasket from timing belt cover.Figure 50
Figure 51

2731. Install timing belt cover
Torque: 9.3N. m
32. Install generator assembly
33. Install right engine mounting bracket. See (Figure 67)
34. Install cylinder head cover sub-assembly
(a) Install 2 ventilation PCV hoses to the cylinder head cover.
(b) Connect the generator wire.
(c) Install the wire clip.
(d) Connect A/C compressor switch connector.
35. Install water pump pulley
36. Install power steering pump V-belt
37. Install A/C compressor to crankshaft pulleyV-belt
38. Install generator V-belt
39. Install left & right rear mounting bracket of engine.
40. Install ignition coil and high voltage cable
41. Hoist the engine back into the compartment
42. Install propeller shaft
43. Install air filter assembly with hose
44. Install oil pipe and water hoses
45. Install left and right front tires.
46. Check engine oil for leakage
47. Install all the wire harnesses and the cables on the engine connected to car bodyFigure 67

30Component 3Figure 70Air Filter Assembly W/ HoseEngine Hood
Right Wiper Arm
Left Wiper Arm
Right Scuttle Ventilation Grille
Left Scuttle Ventilation Grille Right Engine Mounting Bracket
Generator
AssemblyAccelerator Cable AssemblyWiper Arm Subassembly
EFI Fuel Hose Clamp
Fuel Pipe Sub-Assembly
Heater Outlet Hose A
Radiator Outlet Hose Radiator Inlet HoseHeater Inlet Hose
Vane-Type Pump
V-Belt V/ Power Steering
V-Belt No.1Fan & Generator V-Belt

31Replacement1. Disconnect all the wire harnesses and the cables on the engine connected to the car body.
2. Detach air filter assembly with hose
3. Disconnect oil pipe and water hose
4. Loose positive and negative cables of the battery.
5. Detach propeller shaft. Detach front exhaust pipe assembly
6. Loose engine left & right rear brackets after hoisting the engine.
7. Disconnect all the other connectors between the engine and the car body.
8. See "Provision 20, Section 2, Chapter 2". Lift the car body and take out the engine assembly.
9. Remove A/C compressor to the crankshaft pulleyV-belt.
10. Remove power steering pump V-belt.
11. Detach water pump fan pulley.
12. Disconnect ignition coil and high voltage cable.
13. Detach cylinder head cover sub-assembly.
14. Detach generator assembly.
15. Detach the camshaft.
16. Detach the throttle body assembly
17. Detach intake manifold stay No. 2.
18. Take out the dipstick
19. Detach No. 1 fuel delivery pipe
20. Detach the wire harness.
21. Detach the steering assisting pump assembly
22. Detach exhaust manifold. See (Figure 71)
23. Pry cylinder head from the dowel pin on the cylinder block.
See (Figure 72)
24. Remove the cylinder head gasket.
25. Install cylinder head gasket
26. Install cylinder head sub-assembly
27. Install exhaust pipe assembly.
(a) Install the new gasket and exhaust manifold with 5
bolts. Torque: 34N. m
(b) Install exhaust manifold stay with 2 bolts.
(c) Install upper heat shield with 4 bolts
Torque: 17N. mFigure 71
Figure 72

3228. Install power steering adjusting pole
29. Install power steering pump assembly
30. Install wire harness.
31. Install No. 1 fuel delivery pipe
32. Set the new gasket on cylinder head with flange upward. Install water inlet hose. See
(Figure 73)
33. Install manifold stay No. 2
34. Connect front exhaust pipe assembly
35. Install throttle body assembly
36. Install camshaft
37. Install engine cylinder head cover
38. Hoist the engine back to the compartment.
39. Install engine right left and rear brackets
40. Install propeller shaft
41. Install ignition coil and high pressure cables. Install air filter assembly with hose
42. Install oil pipe and water hose
43. Install left & right front tire
44. Install all the wire harnesses and cables on the engine connected to car body
45. Check compression pressure
46. Check CO/HC. Check idle and ignition timingFigure 73

33Section 6 Oil Pump Oil Seal Replacement1. Pry with 2 screwdrivers. Detach crankshaft timing pulley.
See (Figure 74)
2. Remove oil pump oil seal. See (Figure 75)
(a) Using a knife, cut off oil seal lip.
(b) Using a screwdriver, pry out the oil seal.
3. Install oil pump oil seal. See (Figure 76)
(a) Smear grease to a new oil seal lip.
(b) on the oil seal with hammer until the edge of the oil pump
case is filled with the seal packing.
4. Install crankshaft timing pulley. See (Figure 77)
(a) Align pulley set key to the key groove.
(b) Place the flange face inward. Install timing pulley.
5. Install timing belt
6. Check engine oil for leakage
Figure 76 Figure 74
Figure 75
Figure 77

34Section 7 Engine Rear Oil Seal Replacement1. Detach engine and manuel transaxle assembly on "Provision 20, Section 2, Chapter 2"
2. Detach clutch case assembly
3. Remove clutch plate assembly
4.Fix the front end of crankshaft. Detach flywheel.
See (Figure 78)
5. Remove rear crankshaft end cover
6. Remove engine rear oil seal. See (Figure 75)
7. Install engine rear oil seal. See (Figure 76)
8. Install flywheel sub-assembly. See (Figure 79)
(a) Fix crankshaft.
(b) Install flywheel to crankshaft. as the sequence shown in the figure,
(c) Install and uniformly tighten and install bolt
Torque: 78N. m
9. Install clutch plate assembly
10. Install clutch case assembly
11. Install manual transaxle assembly
Figure 78Figure 79

35Chapter 3 Lubrication System
(MR479Q, MR479QA, MR481QA)Section 1 Oil Pressure Gage Sensor Replacement1. Check oil level
Warm up the engine. Check the dipstick to ensure oil level between "L" and "F" after engine stopped
5 minutes. Check for leakage if it is too low. Fill oil to "F.
2. Check oil for deterioration. Water entry, discolor and dilution. Replace oil if it is obviously
deteriorated.
3. Detach oil pressure sensor assembly. See (Figure 80)
4. Install oil pressure gage sensor. See (Figure 81) Start engine to
normal operation temperature.
5. Check for oil pressure
6. Smear adhesive on 2 or 3 threads of the oil pressure sensor.
Install oil pressure sensor. See (Figure 82)
Figure 81
Figure 82Figure 80