belt GEELY CK 2008 Service Manual

253Yes: continue with next step.
No: check the circuit, repair it and continue with step (5).
8Turn the ignition switch to LOCK.
9Check the continuity of the terminal of instrument connector and that of diagnostic interface (check the
two ends of K line).
Yes: continue with next step.
No: repair or replace the wire harness. Continue with step (5).
VMake sure to disconnect the negative terminal cable from the battery and wait for at least 60s.Disconnect
the ECU connector. 11Disconnect the connectors of the instrument cluster 12 Are the connector terminals 5, 7 and 9 and those of instrument cluster continuity?
Yes: continue with next step.
No: replace the wire harness, and then continue with step (5). 13Remove ECU and see whether the terminals are in good condition and whether the shorting bar is
broken.
Yes: replace the ECU.
No: reconnect the ECU connector, and then continue with next step.
(3) Make sure of the nonrecurrence of the trouble after repair
1Turn the ignition switch to LOCK.
2Disconnect the negative (-) terminal cable from the battery and wait for at least 60s.
3Connect all the ECU connectors.
4Connect the connector of driver airbag assembly.
5Connect the connector of passenger airbag assembly.
6Connect the connectors of driver and passenger seat belt pretensioners (vehicle with pretensioner).
7Connect clock spring connector.
8Connect the negative (-) terminal cable of the battery.
9Turn the ignition switch to ON.
VIs the SRS warning light working normal?
Yes: the trouble is eliminated. Explain the repair procedures to the Customer.
No: recheck symptoms of the trouble. Repeat these procedures from the first step if the trouble reoccurs.

2575Remove left trim plate.
6Loosen all the SRS unit connectors.
7Check the wire harness between the connector terminals of SRS unit and that of clock spring for the
following:
yGround.
yShort circuit with power supply.
yOpen circuit.
8Is the above-mentioned wire harness normal?
9Normal: completion of trouble diagnosis, and install all the parts.
VAbnormal: replace the wire harness.
6. Passenger side trouble
DIAGNOSTIC PROCEDURES
(1) Is there any passenger airbag assembly installed on the vehicle?
Yes: continue with next step.
No: continue with step (5).
(2) Check the cautions of passenger airbag assembly connector
yIf it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury
to a person. Therefore, prior to handling, read the service cautions carefully.
See service cautions for SRS.DTC
B1 352
B1 353
B1 354
B1 355
CAUTION
●
If it is not ha ndle d prope rly, the a irba g a ssembly a nd retrac ta ble sea t belt ma y be
trigge re d a nd deploye d/te nsione d, le a ding to serious injury to a pe rson. There fore , prior
t o ha ndling, r e a d t he s e r vic e c a ut ions c a r e f ully.
See service cautions for SRS.
If there is passenger airbag●
The re sistanc e be twe e n pins 13 a nd 14 of SRS unit c onne ctor is out of range
●
The wire ha rness betwe en pins 13 a nd 14 of the SRS unit is short c irc uited●
P ins 13 a nd 14 of the SRS unit c onnec tor are ope n c ircuite d, e .g. the re is nopassenger airbag
●
Passenger airbag assembly trouble
●
Trouble of the conne c tor be twe e n pa ssenger airbag a ssembly a nd SRS ECU
●
Trouble of the conne c tor be twe e n the SRS unit and ground point
●
The circuit between passenger airbag assembly and SRS ECU is open or short
●
The c irc uit betwee n SRS unit a nd ground point is open or short●
SRS unit trouble P a sse nge r airba g a sse mbly trouble (high or low resista nc e , short c ircuit, ground, etc .)
Checking
conditions
P ossible Cause

3104. A/C Compressor Removal / Installation1. Disconnect the negative (--) terminal cable from the battery.
2. Drain the refrigerant from the system.
3. Detach the radiator.
4. Loose the drive belt and then remove the drive belt.Notice:•If anything moisture or any foreign matter enters into the Refrigeration system for circulation,
the cooling performance of the Refrigeration system will obviously deteriorate with abnormal
noise. Plug the port immediately after removing any cooling circulation component to prevent
anything moistur or any foreign matter from entering the circulation.5. Remove the compressor inlet and outlet pipe.
6. Removemagnetic clutch connector.
7. Remove the compressor.
8. The installation is in the reverse order of the removal.
9. Adjust the drive belt.
10. Check the Refrigeration system performance.5. The Condenser Removal / Installation1. Disconnect the negative (--) terminal cable from the battery.
2. Drain the refrigerant from the system.Notice:•If anything moisture or any foreign matter enters into the Refrigeration system for circulation,
the cooling performance of the Refrigeration system will obviously deteriorate with abnormal
noise. Plug the port immediately after removing any cooling circulation component to prevent
anything moistur or any foreign matter from entering the circulation.3. Remove the condenser inlet and outlet pipeline to prevent the compressor oil from splashing.
4. Remove condenser fan connector.
5. Remove the engine hood lock.
6. Remove the engine hood lock support brace.
7. Remove the condenser.
8. The installation is in the reverse order of the removal.
9. Check the Refrigeration system performance.The Condenser Installation Description:1. When installing the new condenser, it is recommended to fill certain SW-100 compressor oil into the
refrigerant circuit.Refill: (approximate)
20ml{20 cc }

314Have a focus inspection on the following area:
a. Each pipe union joint and valve connection.
b. All hose, especially near the pipe union.
c. Compressor shaft seal, front and rear cover, gasket, oil fill plug.
d. Area on the surface of the condenser and evaporator that is scratched, bruised or damaged.
e. Expansion valve inlet and outlet connection and temperature sensor element and the welding position.
3. Check the Refrigerant
Observing from the sight glass, you may understand the refrigerant status and analyze the possible faults:
4. Check Other Parts
Other parts needed to be checked and their check points:Conditions obse rvedP ossible proble ms
Cle ar, no a ir bubble , A/C e mits c ool wind Re frige ra tion system is normal
Cle ar, no a ir bubble , A/C e mits warm wind Re frige ra nt le a ke d, the re is le aka ge in the syste m
Occ a tiona l a ir bubble . Expa nsion va lve is froste d There is wa te r mixe d in the re frigeration syste m
Occational air bubble. Insufficient refrigerant or air mixed in the system
Cle ar, the re is oil stripe on the gla ss Outle t is not c old, no refrige ra nt
Foamy and turbid Excessive freezing oilChecked PartCheck Points
The re sha ll be no dirt and rust on the radiator tha t hinde r the he at
exchange;
The ra dia tor surfa ce ha s no da mage , fissure a nd hidde n trouble tha t ma y
cause refrigerant leakage.
Elec tromagne tic Clutc hClutc h ope ration is norma l. Whe n switche d on, the c ompre ssor sha ll
operate, clutch can not slip.
Compre ssor Be lt Be lt te nsion of 250N is normal, belt is not broke n and dama ged.
WireThe electromagnetic clutch and blower power cable shall be not damaged
and overheated; the connection shall be reliable, and the protective
gromme t through the me tal plate sha ll be ke pt good a nd without da ma ge .
HoseRefrigerant hose and condenser pipe shall be secured and shall not be
dama ged by a pproac hing the othe r ove rhe ate d pa rts, moving pa rts a nd
sha rp parts. Eva pora tor Conde nse r

316 Abnormal high pressure of the high pressure pipelineAbnormal low pressure of the high pressure pipeline Abnormal high pressure of the low pressure pipelineAbnormal low pressure of the low pressure pipelineHigh and low pressure can not be establishedSight glass has air bubble Compressor inlet side is frosted Compressor noise Abnormal heating on the compressorEvaporator is frostedDrier filter ices up A/C does not refrigerate or the cold air is insufficientD irt in t he evap orat or core, or
poor fit between the
exp ansion valve sensing unit
and evap orat or out letCheck and correct it
Non-evap orat ed refrigerant
steam enters into compressorService t he evap orat or and it s
comp onent s s uch as fan
exp ans ion valve op ening is
excessively big or faulty ,
refrigerant sup p ly is
exces s iveA djus t t he exp ans ion valve,
check t he s ens ing unit and t he
evap orat or out let for fit nes s ,
rep lace it as necess ary
××Exp ansion valve op ening is
too smallAdjust exp ansion valve
××××Exp ansion valve fault , sp inal
corrosion or leakageRep lace exp ans ion valve
×× ×T he refrigerant p ip eline
bet ween t he exp ansion valve
sensing unit and t he
exp ansion valve is damaged or
brokenCheck and rep lace t he
exp ansion valve and p ip eline
××Exp ansion valve blocked by
ice or dirtRecy cle t he refrigerant ,
remove and clean t he
exp ansion valve, use the
vacuum p ump t o drain t he
water in the system and then
refill t he refrigerant
× Refrigerant p ip eline blockedD is as s emble and check t he
part
× Comp ressor solenoid clutch,
bearing and p ulley w earCheck and rep lace concerned
worn p art s
×××××× Comp ressor reed is damaged,
exhaus t valve leaksCheck and rep lace t he
comp res s or
× Comp res s or inlet blocked Check and clean
× × D rive belt loos e or broken Rep lace or rep lace it
×Exces s ively low t emp erat ure
in t he vehicle comp art ment sAdjust the selection switch
× × × × Sy s t em p ip eline leaksCheck t he leak area, refill
p rop er amount of refrigerant × ×× Problem Symptom
Possible Cause T roubleshoot ing
××

317Table 2. Problem Cause and Troubleshooting of No Heating:Area Problem Cause TroubleshootingH
eat
i
ng

Sy
st
emWater temperature sensor damaged Repair or replac e
Blow er motor does not rotate Repair or replac e
Fan s peed adjus tment sw itc h damaged Replac e
Output air temperature adjustment sw itc h damaged Replac eH
eat
i
ng

Sy
st
emTable 3. Problem Cause and Troubleshooting of Noise:Problem Cause Troubleshooting
Drive belt loose or w orn Replac e the drive belt
Cooling electric fan touc hes other parts Service and eliminate the impac t
Blow er motor mec hanic al fric tion Servic e and fill the oil
N o o il o n t h e m o t o r b e a r in g , d r y f r ic t io n F ill t h e g r e a s e o r r e p la c e t h e b e a r in g
Low battery voltage Charge the battery Ar e a

321(IV) Rear inside trim1 Inner rear view mirror 10 Rear doorinside trim
2 I n t e r io r la m p 1 1 C- p illar u p p er in s id e t r im
Rear seat belt buckle
(See rear seat belt buckle
r e m o v al/ in s t allat io n ) r ear t r u n k
in s id e t r im
4 Sun visor 13 Rear trunk low er trim c over
5 B- p illar u p p er in s id e t r im 1 4 Lo w er r ea r t r im a s s em b ly
Rear s eat
( S ee r ea r s eat r em o v al/ in s t allat io n )
Fr ont s eat belt Rear s eat belt
( See f ront s eat belt
r em o v a l/ in s t a lla t io n )( See Rear s eat belt
r em o v a l/ in s t allat io n )
( See s eat belt ins pec tion) (See s eat belt ins pec tion)
8 B- p illar lo w er in s id e t r im 1 7 Rea r d o o r s ill in s id e t r im
9 Safe handle 18 Carpet & sound insulator 716 3 A- p illar in s id e t r im 1 2
6 Roof ins ide trim 15

335(VII) Seat BeltThe vehicle seat belt is compulsory for drivers and passengers for safety purpose. It is the facility to prevent
the passengers from being hurt or reduce the possibility of being hurt when the vehicle is in emergent drive or
traffic accident occurs. Ck-1 front seat adopts Three Points Emergency Lock Retractor Pretension Seat
Belt , It is composed of retractor assembly, belt buckle assembly and height adjuster assembly.
1. Height Adjuster Assembly 2. Retractor Assembly 3. Belt Buckle Assembly 4.anchorage1. Belt BuckleBelt buckle is enclosure type, See FigureReplacement Of The Seat Belt Buckle(1) Remove the seat adjuster hinge cover;
(2) Remove the bolt from the belt buckle on the seat side;
(3) Remove the seat belt buckle from the seat;
(4) Replace the seat belt buckle.41
23

3362. RetractorThe retractor is pre-tensioner. The retractor will pre-tension the seat belt when something emergency hap-
pens to prevent passengers from being hurt. It can sense the vehicle acceleration and the acceleration of the
belt being pulled out.
The retractor belt can be pull out and drawn back freely. It will not be locked at 12° around the safety
position, but locked at over 27°. The passenger can move in small area. The pre-tensioner will transmit within
5ms~10ms when something emergency happens to tension and lock the belt.Notice:1 . Check the product for damage, crack and rust before installation.
2 . Put the retractor vertically and the belt can be pulled out. Check if the belt can be pulled out
and around. Check if the retractor works.
3 . When installing the pretensioned seat belt, check the transmittor head pin for slant and rust.
The transmitter in the pretensioned seat belt can be used for 15 years after installation.
4 . Check if the belt buckle and the attachment matches the connecting mode of the to-be-installed
vehicle module. Check if the opening of the buckle is flexible.
5 . See if the screw thread of the nut welded on the cover is clear when installing the bolt. Assemble
the bolt after clearing the welding residue if there is any.
6. When the retractor belt is pulled out, there should be no obstacles around the belt (such as,
wire harness ect) , Remove the obstacles and make sure the retractor and the belt will not be
scratched.
3.Front seat belt removal/installation
Warning:
Do not remove retractor.(1) Turn the ignition switch to LOCK.
(2) Disconnect the negative (--) terminal cable from the battery
for 1min.
(3) Remove B- pillar lower frame.
(4) Pry the seat belt which is used to install the tension wheal.
Use a screwdriver to pry off the stop plate of the seat
belt connector with tensioner.
(5) Disconnect the seat belt connector with tensioner.
Remove 2 set bolts on the hang ring and remove the hang
ring.
(6) Remove two set bolts in the retractor and remove the
front seat belt.
(7) The installation is in the reverse order of the removal.Stop PlateBoltFront Seat BeltScrew
BoltLid

337(8) Make sure the warning light of the airbag system on for 6s and off.
If the warning light of the airbag system is not as specified, it means system fault. Check with the OBD (on-
board diagnostics).4.Rear Seat Belt Removal / InstallationWarning
Do not remove retractor.
(1) Fold rear seat back.
(2) Remove B pillar upper inside trim.
(3) Remove rear trunk partition.
(4) Remove bolt.
(5) Remove rear seat belt.
(6) The installation is in the reverse order of the removal.
5.Rear Seat Belt Buckle Removal / Installation
(1) Remove rear seat cushion.
(2) Remove the bolt.
(3) Remove rear seat belt buckle.
(4) The installation is in the reverse order of the removal.
6. Seat Belt Inspection
(1) Ensure correct installation of seat belt.
(2) Check the metal component of the seat belt for damage.
(3) If the vehicle has been vibrated during the accident, pull out the
seat belt from the retractor, observe by eye and touch the seat
belt with hand to ensure that there is no scratch (load limit retractor
does not operate).
zReplace the seat belt if it is not as specified in the technical specification.Seat BeltPullAnchorNickanchorage