parking brake GEELY FC 2008 User Guide

Parking brake--Parking front bake pull cable assembly
12. Assemble front bottom board bracket.
13. Assemble parking brake handle assembly.
14. Check the travel of parking brake handle (referring
to page 154).
15. Adjust the travel of parking brake handle (referring
to page 154).
 157 

Parking rear brake pull cable assembly
Change
Hint: the changing procedure for left rear brake pull cable is same as parking right rear brake
pull cable.
1. Disassemble rear wheels.
2. Disassemble rear brake disk brake branch pump bracket assembly(LH).
3. Disassemble brake disk.
4. Disassemble support lever of parking brake shoe (LH).
5. Disassemble adjustor of parking brake shoe.
6. Disassemble parking brake inner shoe assembly (LH).
7. Disassemble parking brake exterior shoe assembly (LH).
8. Disassemble parking brake shoe lever (LH).
9. Disassemble left rear brake pull cable assembly.
Disassemble the bolt and parking left rear brake pull cable assembly from brake back board.
10. Disassemble front bottom board bracket.
11. Disassemble front part exhaust pipe.
12. Disassemble heat insulation board.
13. Disassemble parking left rear brake pull cable assembly.
Parking brake--Parking rear brake pull cable assembly
(a) Disassemble fixing clamp of rear wheel speed sensor wiring
harness.
(b) Disassemble four bolts and parking left rear brake pull cable
from automobile.
(c) Disassemble left rear brake pull cable from parking brake
balancer, then disassemble parking left rear brake pull cable.
14. Assemble parking left rear brake pull cable
assembly.
(a) Connect parking left rear brake pull cable on parking brake
pull cable balancer.
(b) Assemble parking left rear brake pull cable with four bolts.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect resinous clamp of speed sensor wiring harness of
 158 

Parking brake--Parking rear brake pull cable assembly
rear wheel to fixing clamp.
15. Assemble No.2 clapboard.
16. Assemble front part exhaust pipe assembly.
17. Assemble front bottom board bracket.
18. Connect parking left rear brake pull cable assembly.
Assemble parking left rear brake pull cable assembly to brake
back board with bolt.
Torque: 7.8 N
⋅ ⋅⋅ ⋅
⋅m
19. Spread high temperature lubricating grease.
20. Assemble support lever of parking brake shoe (LH).
21. Assemble parking brake exterior shoe assembly
(LH).
22. Assemble parking brake inner shoe assembly (LH).
 159 

Parking brake--Parking rear brake pull cable assembly
23. Assemble parking brake shoe adjustor.
24. Assemble drag lever of parking brake shoe (LH).
25. Check the assembly of parking brake.
26. Assemble rear brake.
27. Adjust the clearance of parking brake shoe.
28. Connect brake branch pump bracket assembly.
29. Assemble rear wheels.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
30. Check the travel of parking brake lever.
31. Adjust the travel of parking brake lever.
32. Check whether exhaust system leaks.
 160 

Parking brake--Parking brake assembly
Parking brake assembly
Overhaul
Hint: overhaul process for right side is same as the left
side.
1. Disassemble left rear wheel.
2. Disassemble left rear brake branch pump bracket
assembly.
3. Disassemble left rear brake.
Hint:
zMake mark on disk and shaft hub.
zIf disk is not easy to disassemble, adjust shoe until
wheel could rotate freely.
4. Check the inner diameter of brake drum.
Use centimeter or other measures with same grade to mea-
sure inner diameter of brake drum.
Standard inner diameter: 173mm
Maximal inner diameter: 174mm
5. Disassemble support lever of parking brake shoe
(LH).
(a) Use needle-nosed pliers to disassemble two springs on
upside of shoe.
(b) Disassemble support lever of parking brake shoe.
6. Disassemble parking brake shoe adjustor.
(a) Use needle-nosed pliers to disassemble return spring.
(b) Disassemble left parking brake shoe adjustor.
 161 

Parking brake--Parking brake assembly
7. Disassemble parking brake shoe assembly (LH).
Use special tool to disassemble parking brake shoe, localiz-
ing spring, pin and brake exterior shoe.
8. Disassemble parking brake shoe assembly (LH).
(a) Use special tool to disassemble parking brake shoe, localiz-
ing spring, pin and brake inner shoe.
(b) Disassemble parking brake lever, then disassemble parking
brake inner shoe.
9. Check the thickness of friction plate of parking
brake shoe
Use ruler to measure the thickness of friction plate of shoe.
Standard thickness: 3.5mm
Maximal thickness: 1.0mm
10. Check whether the contact between brake drum and
friction plate of parking brake shoe is applicable.
Spread chalk on inner diameter of brake drum, then mesh it
with shoe friction plate. If the contact between brake shoe and
brake drum is not applicable, use brake drum to abrade and
repair shoe or change brake shoe assembly.
11. Disassemble lever of parking brake shoe (LH).
Use needle-nosed pliers to disassemble parking brake pull cable,
then disassemble lever of parking brake shoe.
12. Spread high temperature lubricating grease.
Spread high temperature lubricating grease on brake back
board of contacting part of shoe.
13. Assemble parking drag lever (LH).
Use needle-nosed pliers to connect parking brake pull cable to
lever of left parking brake shoe.
14. Assemble parking brake inner shoe assembly (LH).
(a) Spread high temperature lubricating grease on contacting
part between parking brake shoe and lever.
(b) Use special tool to assemble parking brake shoe with park-
ing shoe, localizing spring and pin.
Special
tool
Special
tool
 162 
Special tool

15. Assemble parking brake exterior shoe assembly
(LH).
Use special tool to assemble parking brake shoe with parking
shoe, localizing spring and pin.
16. Assemble parking brake shoe adjustor.
(a) Spread high temperature lubricating grease on adjusting
bolt.
(b) Assemble parking brake shoe adjustor.
(c) Use needle-nosed pliers to assemble return spring.
17. Assemble support lever of parking brake shoe (LH).
(a) Spread high temperature lubricating grease on contacting
surface between shoe support lever and tension spring.
(b) Assemble support lever of parking brake shoe.
(c) Use needle-nosed pliers to assemble upper two tension
springs.
Parking brake--Parking brake assembly
Special
tool
 163 

18. Check the assembly of parking brake system.
Check every part after assembly.
Note: do not attach oil dirt or lubricating grease on contacting surface between shoe friction
sheet and brake drum.
Parking brake--Parking brake assembly
19. Assemble the brake
20. Adjust the clearance of parking brake shoe.
(a) Lock screw cap of shaft hub temporarily.
(b) Disassemble hole plug, then use screw driver to turn the
adjustor until brake drum is locked by shoe.
(c) Return the adjustor for 8 gears.
(d) Check whether shoe has lag.
(e) Assemble hole plug.
21. Assemble rear disk type brake branch pump assem-
bly (LH).
22. Assemble rear wheels.
Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m
23. Check the travel of parking brake drag lever.
24. Adjust the travel of parking brake drag lever.
Left
Right
Front
Front
Increase the
clearance
Decrease the
clearance
 164 

15. Disassemble central ventilation orifice assembly of panel [68010012].
16. Disassemble right storage box assembly of lower panel [68010008].
17. Disassemble inner trim board assembly of right front column [68010017].
18. Disassemble inner trim board assembly of left front column [68010014].
19. Disconnect the joint of safety airbag assembly at the side of passenger.
20. Disassemble upper panel assembly [6801004].
21. Disassemble upper/lower trim board of steering pipe [64000128/64000129].
22. Disassemble left combination switch assembly [67000078].
23. Disassemble right combination switch assembly [67000079].
24. Disassemble air spring assembly of right storage box [68000082].
25. Disassemble decoration panel assembly of shift organization [68000076].
26. Disassemble air conditioner control panel assembly [67000148].
27. Disassemble the assemble bracket of CD machine.
28. Disassemble ventilation pipe assembly of evaporator [67000149].
29. Disassemble air conditioner control assembly.
30. Disassemble parking brake lever hole cover.
31. Disassemble auxiliary panel assembly.
32. Disassemble step trim board of right front door [68010021].
33. Disassemble step trim board of left front door [68010020].
34. Disassemble lower inner trim board of right defender [68010016].
35. Disassemble lower inner trim board of left defender [68010015].
36. Disassemble central linking board of lower panel [68010006].
37. Disassemble lower panel assembly [68010005].
38. Disconnect steering column assembly [64000122].
(a) Disassemble three bolts.
(b) Disassemble steering column from panel framework body.
Air conditioner--Air conditioner central heating core assembly
 228 

Panel/combination instrument--combination instrument
(b) Inspect light warning buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery positive wire to terminal A18 and nega-
tive to terminalA17,inspect buzzer.
Audio buzzer: long buzzes
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
11. Inspect key buzzer
(a) Inspect when key buzzer and light warning buzzer works
together, only key buzzer works.
(1) Insert the key, when driver seat door opens, turn ignition
switch to OFF (LOCK or ACC). inspect key buzzer works
1HZ discontinuously.
(b) inspect key buzzer function
(1) Disassemble combination instrument.
(2) Connect battery positive wire to terminal A5 and nega-
tive to terminal A1 and A2.
(3) Connect battery negative wire to terminal A17 and B8,
inspect buzzer which should work discontinuously.
(4) When buzzer works, connect battery positive wire to ter-
minal A4,inspect whether buzzer stop working.
12. Inspect brake system indictor
(a) Inspect parking brake system indictor
Key warning
switch
Key switch
1G gear
Pull out the key
Open driver door
Buzzer
B8
B1
A1A20
(1) Disassemble the joint of parking brake switch, and earth terminals of wiring harness side joints.
(2) Turn ignition switch to ON, inspect brake system indictor light lights.
(b) Inspect brake oil level indicator light
(1) Disassemble the joint of brake oil level indicator light, connect terminal of wiring harness side
joints.
(2) Turn ignition switch to ON, inspect brake system indicator light lights.
 338