GEELY FC 2008 Workshop Manual

Safety belt
Note
Hint:
When scraping a automobile equipping with safety belt pre-tension crimper, or disposing the safety belt
(equipping with safety belt pre-tension crimper), firstly, it is necessary to make by following steps.
If happening any abnormal phenomenon, please consult with GEELY automobile company.
When disposing a impacted automobile, and its safety belt pre-tension crimper did not explode, its treatment
step is same as the “Treatment step 1-(e)”.
Warning:
zForbid disposing the safety belt pre-tension crimper that does not work.
zWhen exploding the safety belt pre-tension crimper, it will produce big explosive noise, so this opera-
tion should be made out of automobile and in environment where will not influence near habitants.
zWhen exploding the safety belt pre-tension crimper, it is necessary to use SRS airbag exploding
special tool, at the same time, the environment implementing this operation should be apart from
electronic interruption.
zWhen exploding the safety belt pre-tension crimper, the environment implementing this operation
should be 10m apart from safety belt pre-tension crimper assembly.
zWhen exploding the safety belt pre-tension crimper, safety belt will be very hot, please do not dispose
it in 30 minutes after explosion.
zWhen disposing exploded safety belt pre-tension crimper, it is necessary to wear glove and safety
glass.
zAfter finishing this operation, it is necessary to wash your hand with water.
zDo not sprinkle water on exploded safety belt pre-tension crimper.
Safety belt--Front safety belt
Special
toolBattery
Special
tool
 270 
Treatment
1. Safety belt pre-tension crimper when scraping
automobile.
Hint:prepare a battery as the power to explode safety
belt pre-tension crimper.
(a) Confirm the function of special tool
Warning: when exploding safety belt pre-tension
crimper, it is necessary to use regulated special
tool: SRS airbag exploding tool.

Safety belt--Front safety belt
(1) Connect special tool with battery,
Connect the red clamp of special tool with the anode of
battery (+), and black clamp with the cathode of battery
(-).
Hint: Do not connect the yellow joint with safety
belt pre-tension crimper.
(2) Confirm the function of special tool.
Press working switch of special tool, then the LED on
switch should illuminate.
Warning: if working switch is not pressed, LED
illuminates, then special tool might have
malfunction, at the this time, do not use the
special tool.
(b) Disassemble the joint of safety belt pre-tension crimper.
(1) Disassemble panel trim board of front door,
(2) Disassemble panel trim board of rear door.
(3) Disassemble lower fixed bolts and trim cover of safety
belt.
(4) Disassemble lower inner trim board of middle column.
(5) Liking that shown in figure, disassemble the joint of safety
belt pre-tension crimper.
(c) Assemble special tool
(1) Assemble lower fixed bolts and trim cover of safety belt.
(2) Connect two special tools with lower fixed bolts and trim
cover of safety belt..
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(3) Move the special tool apart from the front end of auto-
mobile for 10m at least.
(4) Close all doors and windows.
Note: do not damage wiring harness of special tool.
(5) Connect the read clamp of special tool with the anode
of battery (+), and black clamp with the cathode of bat-
tery (-).
Special
toolBattery
Special
tool
Special
toolSpecial
tool
Over 10m
 271 

Safety belt--Front safety belt
(d) Explode safety belt pre-tension crimper.
(1) Confirm there is no one in automobile and in 10m scope apart from automobile.
(2) Press down working switch of special tool and explode safety belt pre-tension crimper.
Hint: when LED of working switch of special tool illuminates, safety belt pre-tension crimper will
explode charged gas at the same time.
(e) Treatment for safety belt pre-tension crimper.
Hint: when scraping automobile, it is necessary to explode safety belt pre-tension crimper,
then it could be scraped with automobile.
2. Only treatment for safety belt pre-tension crimper (Treatment type for exploding front
seat safety belt).
Note:
zwhen only exploding safety belt pre-tension crimper,
forbid using the automobile belonging to customer to
explode safety belt pre-tension crimper.
zWhen exploding safety belt pre-tension crimper, it is
necessary to accord with following step.
(a) Disassemble safety belt.
Hint:cut off safety belt at its position closing to
shrinker.
(b) Confirm the function of special tool.
(c) Assemble special tool.
(1) Connect two joints of special tool to the joint of safety
belt pre-tension crimper.
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(2) Place the safety belt pre-tension crimper on ground, and
cover it with tyre.
Note:Place the safety belt pre-tension crimper lik-
ing that shown picturey.
(3) Place th special tool above 10mm away from tire
Note: do not damage special tool and wiring har-
ness carefully.
(d) Explode safety belt pre-tension crimper.
(1) Connect red fixed clamp of special tool to the anode of
battery (+), black fixed clamp to cathode of battery (-).
(2) Confirm there is not anyone in 10m apart from the tyre
binding safety belt pre-tension crimper.
(3) Press down working switch of special tool to explode
safety belt pre-tension crimper.
Hint: when LED of working switch of special tool
illuminates, safety belt pre-tension crimper
will explode at the same time.
Special
toolSpecial
tool
Special
toolSpecial
tool Special
toolBattery
Over 10m
 272 

Safety belt--Front safety belt
Subassembly
(e) Treatment for safety belt pre-tension crimper.
(1) Disassemble the tyre and special tool.
(2) Put safety belt pre-tension crimper in plastic bag, then
bind the bag for treatment with other parts.
N.
m : Regulated torque
Trim board of pedal of
front doorFront safety belt
locker assembly Trim cover of safety belt
lower fixed bolt Trim board of pedal
of rear door Front safety belt
crimper assembly Lower inner defending
board of middle columnTrim cover of safety belt
upper fixed bolt41
Q184C1020
41
Q184C1020
41
Q184C1020
41
Q184C1020
 273 

Safety belt--Front safety belt
Change
Hint:
zWhen assembling, please work by the sequence that is reverse with disassembling sequence,
if necessary, assembling instruction could be got.
zChanging procedure for left side and right side is same.
zRefer to subassembly drawing of front safety belt on page 273.
1. Disassemble cathode wire of battery.
2. Disassemble left front safety belt locker assembly [68010040].
(a) Disassemble driver seat assembly (referring to page 349).
(b) Disassemble safety belt locker assembly in side of driver seat gasket (referring to page 349).
(c) Only driver side: disassemble fixed clamp from gasket bracket of driver seat.
(d) Disassemble the bolts and safety belt locker assembly in side of front seat.
3. Disassemble trim board of pedal of left front door [68010020].
4. Disassemble trim board of pedal of left rear door [68010022].
 274  5. Disassemble sealed part of doorframe of left front
door [68010055].
6. Disassemble sealed part of doorframe of left rear
door [68010059].
7. Disassemble lower inner trim board of left middle
column [68010018].
8. Disassemble left front safety belt crimper assembly
[68010044].
(a) Use right-angled screwdriver to disassemble trim cover of
upper fixed bolt of safety belt.
Hint:use adhesive tape to twist its top end before using.
(b) Disassemble the bolts and crimper assembly.
(c) Use right-angled screwdriver to disassemble trim cover of
upper fixed bolt of safety belt.
Hint:use adhesive tape to twist its top end before using.
(d) Disassemble the bolts and lower fixed bolts of floor safety belt.
(e) Disconnect the joint of crimper liking that shown in figure.
Note:when disassembling the safety belt, it is necessary to turn the ignition switch to LOCK
position, and disconnect the cathode of battery for 90 seconds, then it could start to work.
(f) Disassemble the bolts and crimper.
9. Assemble left front safety belt crimper assembly.
(a) Check the inclining angle when ELR starts to lock.
(1) Confirm whether safety belt could be pulled out if the angle exceeds 45°.
Note: do not disassemble the crimper.
(b) Use the bolts to assemble crimper.
Torque: 41 N·m
(c) Use two bolts to assemble fixed seat of side shoulder belt
and safety belt.
Torque: 41 N·m
(d) Check the lock of ELR.
(e) After safety belt is assembled on automobile, check whether
the safety belt could be locked when it is pulled out quickly.
10. Assemble left front inside safety belt clamp.
Torque: 41 N·m

Rear safety belt
Subassembly
Safety belt--Rear safety belt
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Backrest assembly of rear row seat [68010076]
4. Step bolt M8*20 of hexagon flange face
[68000203]
5. Cushion assembly of rear row seat [68010074]6. Rear platform with sun blind assembly
[68010032]
7. Plastic clamp of column trim board [68000089]
8. Rear safety belt crimper assembly [68010048]
9. Middle waistband of rear row safety belt with
locker assembly[68010043]
10. High mount brake light assembly [67010008]
N.
m : Regulated torque
54
982 6 10
7 1
3
8
41
41
41
41
 275 

Safety belt--Rear safety belt
.
 : Regulated torque
1
13
12
2 3
5
8
78
56
4
10
11
9
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Left backrest assembly of rear row seat
[68010078]
4. Right backrest assembly of rear row seat
[68010079]
5. Combination part of Hexagon head bolt and flat
washer M6*14 [Q1400614]
6. Backrest assembly of rear row seat [68010076]7. Step bolt of hexagon flange face [68000203]
8. Combination part of hexagon bolt with flat big
washer M10*1.25*22 [Q1401022]
9. Cushion assembly of rear row seat [68010074]
10. Rear safety belt crimper assembly [68010048]
11. Middle waistband of rear row safety belt with
locker assembly [68010043]
12. Rear shelf with sun shade assembly
[68010032]
13. High mount brake light [68010008]
41
41
41
41
41
 276 

Safety belt--Rear safety belt
Change
Hint:
zWhen assembling, please work by the sequence that is reverse with disassembling sequence,
if necessary, assembling instruction could be got.
zChanging procedure for left side and right side is same.
zRefer to subassembly drawing of front safety belt on page 275.
1. Disassemble cushion assembly of rear row seat.
2. Disassemble Right backrest assembly of rear row seat [68010079]
3. Disassemble left backrest assembly of rear row seat [68010078]
4. Disassemble cushion assembly of rear row seat [68010074]
5. Disassemble backrest assembly of rear row seat [68010076]
6. Disassemble high mount brake light assembly [68010008]
7. Disassemble inner trim board assembly of right rear column [68010027]
8. Disassemble inner trim board assembly of left rear column [68010026]
9. Disassemble rear platform with sun blind assembly [68010032]
(a) Use special disassembling tool to disassemble three fixed clamps.
(b) Pull out safety belt from the clearance, then disassemble rear platform with sun blind assembly.
10. Disassemble rear safety belt crimper assembly [68010048]
(a) Disassemble the bolts and safety belt clamps.
(b) Disassemble the bolts and rear safety belt crimper assembly.
11. Disassemble middle waistband of rear row safety belt with locker assembly. [68010043]
(a) Disassemble the bolts and middle waistband of rear row safety belt with locker assembly.
 277 

12. Assemble middle waistband of rear row safety belt
with locker assembly [68010043]
(a) Use the bolts to assemble middle waistband of rear row
safety belt with locker assembly.
Torque: 41 N⋅m
Note: insure the clamp part does not press the protu-
berant part of floor.
13. Assemble rear safety belt crimper assembly.
(a) Check the inclining angle when ELR starts to lock.
(1) Confirm whether safety belt could be pulled out if the
angle exceeds 45°.
Note: do not disassemble the crimper.
(b) Use the bolts to assemble rear safety belt crimper assembly.
Torque: 41 N⋅m
(c) Use the bolts to assemble floor side clamp.
Torque: 41 N⋅m
(d) Check the lock of ELR.
(1) After safety belt is assembled on automobile, check
whether the safety belt could be locked when safety belt
is pulled out quickly.
Safety belt--Rear safety belt
Protuberant
part
Protuberant
part
 278 

Light--Light SystemThe phenomena table1. front combination lights and tail lightPhenomena
Only one front combination light
lights
Low beam headlights do not light
(all)
distance lights do not light (all)
Distance light do not light (one
side)
Flare does not light
Front combination lights are too
dark
Only one rear combination light
lights
Rear combination lights do not light
(front combination lights are normal)
Rear combination lights do not light
(front combination lights are abnormal)Reference pages
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-LightLight SystemNotes1. Notes for changing the front combination bulb(a) When the surface of halogen bulbs (the bulb of front assembled headlamp and front fog light) touches
oil, their working life will be shorten. When it lights, it becomes hot.
(b) Because of pressured gas in halogen bulbs (the bulb of front assembled headlamp and front fog
light), the bulb may explode and pieces of broken glass disperse around. So deal with it carefully.
(c) If the time after disassembling the bulb from lamp carrier is too long, the mirror may be polluted by
dirties or hydrosphere. You should prepare a new bulb,then replace it.
(d) Replace it with the lamp of same wattage.
(e) Assemble the changing bulb on the lamp carrier firmly, or it may bring mirror mirage or water intrusion.
(f) Do not touch the black of the top of glass, or it may shorten its working life.Possible part
1.bulb
2.fuse
3.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.fuse
2.relay
3.left combination switch
4.wiring harness
1.bulb
2.wiring harness
1.left combination switch
2.flare
3.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
1.bulb
2.wiring harness
3.left combination switch
4.wiring harness
1.fuse
2.relay 279