ignition GEELY FC 2008 Owner's Guide

Malfunction display of SRS could confirm originally by the flash of indicating light, detailed information
could be gained by malfunction diagnostic tool.
a. Safety airbag indicating light is driven by ECU, all malfunction displays are finished by ECU. After
working voltage is supplied for safety airbag controller (KD4.1) by battery, safety airbag controller
(KD4.1) illuminates indicating light to check SRS. To notify driver that there are some malfunctions
in system, indicating light will illuminate for long time after working voltage is supplied. If existing
SRS does not have any malfunction, indicating light will close after illuminating for five seconds
after ignition on. In original phase, safety airbag controller (KD4.1) does not prepare to check the
impact and stop the unfold until the wire of safety airbag controller (KD4.1) is reliable.
After ignition switch is turned to “ON” gear, the display type of indicating light when there is no any
malfunction in SRS is:
Assembling malfunction information of subassembly could see follow table 1.
Table1: Assembling malfunction information indicating table for airbag subassembly
Schematic drawing for slow flash indicating light
Supplemental restraint system--Malfunction treatment
 245 
Ignition switch “ON”
Illuminate
Extinguish NumberMalfunction type
Slow flash times (N times)Remark
1Igniter at the side of driver happens short circuit3
2Igniter at the side of driver happens open circuit4
3Igniter at the side of driver connects grounding5
4Igniter at the side of driver connects battery6
5
Igniter at the side of passenger happens short circuit7
6
Igniter at the side of passenger happens open circuit8
7
Igniter at the side of passenger connects grounding9
8Igniter at the side of passenger connects battery10
9
Safety belt at the side of driver happens pre-tightening malfunction11
10
Safety belt at the side of passenger happens pre-tightening malfunction12
12Impact output interface happens malfunction
or wrong explosion
of airbag subas-
sembly will make
big hurt for human,
its warning rea-
sons should be di-
vided detailedly.

Inner malfunction information could see following table 2.
Table 2: ECU inner malfunction information indicating table
Schematic drawing for fast flash indicating light
Schematic drawing for “short, short, long and short” malfunction
If happening the situations above, it is necessary to turn off key switch of automobile at first, then turn on key
switch and start it again, if information hint could not be removed, it is necessary to change ECU.Supplemental restraint system--Malfunction treatment 246 NumberMalfunction typeFast flash typeRemark
1Electronic acceleration offset malfunctionShort, short, short and long0001
2Electronic acceleration self-checking malfunctionShort, short, long and short0010
3SCM inner RAM is wrongShort, short, long and long0011
4Inner parameter is wrongShort, long, short and short0100
5Inner malfunction or acceleration storage space is full and ignition record has been made. Short, long, short and long0101
6Mechanical safety sensor happens malfunctionShort, long, long and short0110
7Increased pressure is wrongShort, long, long and long0111
8Ignition driving function is wrongLong, short, short and short1000
9Voltage of ignition voltage F12 and F13 is wrongLong, short, short and long1001
10Other parts are wrongLong, short, long and short1010

Supplemental restraint system--Repair
Repair
a. In using process, if happening any malfunction of power supply, it shows the voltage of power supply
is less than 9V or higher than 18V, or the battery is damaged, at this time, it only needs to charge or
change the battery.
b. Use special malfunction diagnostic tool to test.
Malfunction codes approved by safety airbag controller (KD4.1)
Number Malfunction specification Remove
1Ignition circuit 1 (safety airbag at the side of driver), the resistance is too high or open circuit.OK
2
Ignition circuit 1 (safety airbag at the side of driver), the resistance is too low or short circuit.OK
3
Ignition circuit 1 (safety airbag at the side of driver), connects with the groundingOK
4
Ignition circuit 1 (safety airbag at the side of driver), connects with power supplyOK
5
Ignition circuit 2 (safety airbag at the side of passenger), the resistance is too high or open circuit.OK
6
Ignition circuit 2 (safety airbag at the side of passenger), the resistance is too low or short circuit.OK
7
Ignition circuit 2 (safety airbag at the side of passenger), connects with the groundingOK
8
Ignition circuit 2 (safety airbag at the side of passenger), connects with power supply.OK
9
Ignition circuit 3 (pre-tension safety belt at the side of driver), the resistance is too high or open circuit.OK
10
Ignition circuit 3 (pre-tension safety belt at the side of driver), the resistance is too low or short circuit.OK
11
Ignition circuit 3 (pre-tension safety belt at the side of driver), connects with the groundingOK
12
Ignition circuit 3 (pre-tension safety belt at the side of driver), connects with the power supplyOK
13
Ignition circuit 4 (pre-tension safety belt at the side of passenger), the resistance is too high or open circuit.OK
14 Ignition circuit 4 (pre-tension safety belt at the side of passenger), the resistance is too low or short circuit. OK
15
Ignition circuit 4 (pre-tension safety belt at the side of passenger), connects with the groundingOK
16
Ignition circuit 4 (pre-tension safety belt at the side of passenger), connects with power supplyOK
17
Voltage of power supply is too highOK
18
Voltage of power supply is too lowOK
19
Malfunction of indicating light connects with power supply or bulb is short circuit.OK
20 Malfunction of indicating light connects with the grounding or filament is open circuit. OK
21
Lack/wrong calculation rule parametersNo (change safety airbag
controller (KD4.1))
22Front impact has been recordedNo (change safety airbag
controller (KD4.1))
23
Communication malfunctionOK
24
Inner malfunctionNo (change safety airbag
controller (KD4.1))
25
Impact output (oil pump) pin connects with the groundingOK
26
Impact output (oil pump) pin short connects with power supplyOK
27
Impact output (central control door lock) pin connects with the groundingOK
28
Impact output (central control door lock) pin connects with power supplyOK
29
Pre-tension safety belt ignites independentlyOK, but most is five times
30
Pre-tension safety belt ignites six times independentlyNo (change safety airbag
controller (KD4.1))
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Supplemental restraint system--Remove malfunction
Remove malfunction
Malfunction table
lThe voltage disappears (fuse is cut off)
l Combination instrument happens malfunction
lWiring harness between instrument package
and ECU unit has malfunction Malfunction Test statePossible reason
Indicating light of
safety airbag
system does not
illuminateWarning circuit of safety
airbag system happens
malfunction
1. Indicating light of safety airbag system does not illuminate
Diagnostic procedure
When making first malfunction test, we advise shaking wiring harness and plug to test whether there is
discontinuous bad contact in wire, if having this problem, please verify whether the connection of plug, terminal
and wiring harness is correct and is not damaged, if it is not this problem, please make by next step.
(1) Check other wiring harnesses and indicating lights of instrument package
a. Set ignition switch at ON position,
b. Are other warning indicating lights illuminating?
If illuminating: set ignition switch on LOCK position, then make next operation.
If not: check the power supply system and grounding system of instrument package (fuse), then
make step 5.
(2) Check the bulb
Warning: wrong treatment for safety airbag system parts will incur safety airbag and pre-
tension safety belt are opened accidentally, this might happen heavy accident. Please read
service warning of safety airbag system before disposing safety airbag parts.
a. Set ignition switch at LOCK position,
b. Cut off cathode wire of battery and keep this state for 60 seconds at least,
c . Disassemble combination instrument,
d. Measure whether corresponding two pins of indicating light of safety airbag could conduct,
Yes: make next step,
No: change the bulb of indicating light.
(3) Check the wiring harness connection between ECU unit and instrument package .
a. Set ignition switch at LOCK position,
b. Cut off cathode wire of battery,
c . Cut off the plug of instrument package ,
d. Check whether corresponding circuit of indicating light could conduct,
Yes: make next step,
No: change the wiring harness, then make step 5.
 251 
Number Malfunction removing itemSpecification
1 Indicating light of safety airbag system does not illuminate Warning circuit of safety airbag system happens malfunction
2 Indicating light of safety airbag system illuminates usually Warning circuit of safety airbag system happens malfunction or
there is exterior malfunction

Supplemental restraint system--Remove malfunction
Diagnostic procedure
When starting to check, firstly, use special diagnostic tool and ECU to make diagnostic communication to
find the reason of malfunction, if communication could not implement, make following inspection:
(1) Check the battery
a. Measure the voltage of battery
b. Is the voltage higher than 9V?
Yes: make next operation,
No: Power supply of battery is lack, check the charging/discharging system, then make step 5.
(2) Check the conduction of wiring harness between ECU and combination meter.
a. Set ignition switch at LOCK position,
b. Cut off cathode of battery,
c. Open the defending board of central channel,
d. Disconnect the connector of instrument package ,
e. Connect the cathode of battery,
f. Set ignition switch at ON position,
g. Check whether the terminal voltage of corresponding connector of instrument is 12V (connecting
wire of power supply and instrument)
Yes: make next step,
No: check the circuit part, then make step 5 after repairing it.
h. Set ignition switch at LOCK position,
i. Check whether the corresponding terminal of instrument connector conducts with corresponding
terminal of diagnostic interface (diagnose two ends of K wire),
Yes: make next step,
No: repair or change the wiring harness, then make step 5.
j. Guarantee cathode of battery is cut off and keep this state for one minutes at least, cut off connec-
tor of ECU.
k . Disconnect the plug of instrument package,
l. Check whether it conducts between ECU plug voltage, K wire, airbag indicating light terminal and
plug of instrument package ?
Yes: make next operation,
No: change the wiring harness, then make the step 5.
m. Disassemble the ECU to check whether the terminal is good, and the short circuit stick is broken.
Yes: change the ECU,
No: connect the ECU connector again, then make next operation.
zPower supply of battery is lack
zECU has inner malfunction
zIndicating light of combination meter safety airbag has
malfunction
zPlug connection of ECU has malfunction
zPlug of combination meter contacts badly
zPower supply fuse of ECU is cut off or contacts badly
zPlug terminal of ECU contacts badly
zWiring harness between plug terminal and grounding of
ECU contacts badly
zSafety airbag circuit at the side of driver or passenger
has malfunction. Malfunction Test statePossible reason
Indicating light of
safety airbag sys-
tem illuminates
usuallyIndicating light of safety
airbag system illumi-
nates usually
2. Indicating light of safety airbag system illuminates usually
 252 

(3) Confirm the malfunction will not happen again after repairing,
a. Set ignition switch at LOCK position,
b. Cut off cathode of battery, and keep this state for one minutes at least,
c. Connect all ECU plugs,
d. Connect the subassembly plug of safety airbag at the side of driver,
e. Connect the subassembly plug of safety airbag at the side of passenger,
f. Connect the plug of pre-tension safety belt at the side of driver and passenger,
g. Connect the plug of helix cable,
h. Connect the cathode of battery,
i. Set ignition switch at ON position,
j. Does the indicating light of safety airbag work correctly?
Yes: malfunction has been removed, and the repair procedure should be explained for customers,
No: Check the malfunction state again, then if malfunction happens again, repeat from step 1.
3. Inner malfunction
Inner malfunction of safety airbag system unit
Test conditionWarning
zTest condition for this malfunction is the malfunction code which does not happen
before checking, DTC makes the inspection, it might incur wrong operation to hurt
human or system when making this inspection, so it is necessary to make preparation
before the inspection.
zInner circuit of electronic control unit of safety airbag system has malfunction.
Power voltage of electronic control unit of safety airbag system is too low.
Test conditionWarning
zTest condition for this malfunction is the malfunction code which does not happen
before checking, DTC makes the inspection, it might incur wrong operation to hurt
human or system when making this inspection, so it is necessary to make preparation
before the inspection.
zThe voltage of safety airbag system unit and the grounding connector pin is less than
9V.
Possible reasonzThe voltage of battery is too low.
The wiring harness between battery and electronic control unit of safety airbag system
has malfunction.
4. Malfunction of power supply
Supplemental restraint system--Remove malfunction
 253 
Possible reason
OperationInner malfunction in safety airbag system unit
Change the safety airbag system unit, referring to the disassembling and assembling of
safety airbag system and safety airbag system unit.

Diagnostic procedure
(1) Check the battery
zIs the voltage higher than 9V?
Yes: make next operation,
No: The voltage of battery is too low, check the charging/discharging system.
zRefer to chapter 1, Inspection of battery, charging system
(2) Check the wiring harness between battery and safety boox.
zDisassemble fuse panel to set ignition switch at ON position without loosening connector.
zMeasure whether the voltage of related two pins of fuse panel is more than 9V?
Yes: make next step
No: check and repair the wiring harness.
(3) Check the wiring harness between fuse panel and the connector of safety airbag system unit.
Warning:
If the treatment is wrong, safety airbag assembly might be triggered to unfold to make heavy
human hurt, so, before the treatment, it is necessary to read repairing warnings carefully.
Refer to repairing warning of safety airbag system.
a. Set ignition switch at LOCK position,
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble the shell body of steering column,
d. Loosen the connector of helix cable,
e. Disassemble glove box (with safety airbag assembly at the side of passenger),
f. Loosen the connector of safety airbag assembly at the side of passenger,
g. Disassemble left inner trim board,
h. Loosen the connectors of all safety airbag system units,
i. Assemble cathode cable of battery, and set the ignition switch at ON position, then measure
whether the voltage of safety airbag system unit and grounding connector pin is more than 9V?
Yes: make next step,
No: change the wiring harness.
j. Set the ignition switch at LOCK position,
Loosen the cathode cable of battery and keep this for one minute at least.
k . Disassemble left inner trim board,
l. Cut off the conversion connector of safety airbag system unit,
m. Assemble cathode cable of battery, and set the ignition switch at ON position, then measure
whether the voltage of safety airbag system unit and grounding connector pin is more than 9V?
Yes: malfunction diagnosis ends,
No: change the wiring harness.
Supplemental restraint system--Remove malfunction
 254 

5. Malfunction at the side of driver
Malfunction of safety airbag at the side of driver (resistance is too big or too small,
short circuit, grounding and so on)
Test conditionWarning
zIf the treatment is wrong, safety airbag assembly might be triggered to unfold to make
heavy human hurt, so, before the treatment, it is necessary to read repairing warnings
carefully. Refer to repairing warning of safety airbag system.
zThe resistance between connector pins of safety airbag system unit is not in regulated
scope.
Related wiring harness of driver airbag in safety airbag system happens short circuit or
open circuit.
Possible reason
zSafety airbag assembly at the side of driver has malfunction.
zHelix cable has inner malfunction.
zConnector of the circuit between helix cable and electronic control unit of safety airbag
system has malfunction.
zWiring harness between helix cable and electronic control unit of safety airbag system
happens open circuit or short circuit.
zConnector of driver gas generator in safety airbag system is not inserted well.
Diagnostic procedure
(1) Check helix cable
Warning
If the treatment is wrong, safety airbag assembly might be triggered to unfold to make heavy
human hurt, so, before the treatment, it is necessary to read repairing warnings carefully.
Refer to repairing warning of safety airbag system.
zIs every related part of helix cable normal? (Whether the relationship between pins is normal,
whether there is any unnecessary short circuit, open circuit and other phenomenon)
Normal: make next step
Abnormal: change the helix cable
Refer to safety airbag system, disassembling and assembling of helix cable
(2) Confirm whether the malfunction is on safety airbag assembly at the side of driver or other parts.
a. Change it with a good safety airbag assembly at the side of driver,
b. Assemble the cathode cable of battery,
c. Set ignition switch at ON position,
d. Is there the display of malfunction code? Could it be removed?
Yes: change the safety airbag assembly at the side of driver
Refer to safety airbag system, disassembling and assembling of safety airbag assembly at
the side of driver.
No: make next step
(3) Check the connector of helix cable wiring harness
a. Set ignition switch at LOCK position.
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble shell body of steering column,
d. Loosen connector of helix cable,
e. Is the connector of helix cable normal? (Whether the relationship between pins is normal, whether
there is any unnecessary short circuit, open circuit and other phenomenon)
Normal: make next step
Abnormal: change the helix cable
Refer to safety airbag system, disassembling and assembling of helix cable
Supplemental restraint system--Remove malfunction
 255 

(4) Check the wiring harness between helix cable and electronic control unit of safety airbag system
a. Set ignition switch at LOCK position,
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble glove box (with safety airbag assembly at the side of passenger),
d. Loosen the connector of safety airbag assembly at the side of passenger,
e. Disassemble left inner trim board,
f. Loosen the connectors of all safety airbag system units,
g. Check the wiring harness between connector pole of safety airbag system unit and helix cable
connector pin.The wiring harness between safety airbag system at the side of passenger unit con-
nector pin and helix cable connector pin has following situation:
zEarth
zShort connection with power supply
zShort circuit
h. Are the wiring harnesses above normal?
i. Normal: malfunction diagnosis ends, assemble all parts
j. Abnormal: change the wiring harness.
6. Malfunction at the side of passenger
Diagnostic procedure
(1) Check the connector of safety airbag assembly at the side of passenger
zIf the treatment is wrong, safety airbag assembly and pre-tension safety belt might be triggered to
unfold to make heavy human hurt, so, before the treatment, it is necessary to read repairing
warnings carefully.
Refer to repairing warning of safety airbag system.
Malfunction of safety airbag at the side of passenger (resistance is too big or too
small, short circuit, grounding and so on)
Test conditionWarning
zIf the treatment is wrong, safety airbag assembly and pre-tension safety belt might be
triggered to unfold to make heavy human hurt, so, before the treatment, it is necessary
to read repairing warnings carefully. Refer to repairing warning of safety airbag system.
zThe resistance between connector pin 13 and pin 14 of safety airbag system unit is not
in regulated scope.
zThe wiring harness between connector pin 13 and pin 14 of safety airbag system unit
happens short circuit.
Possible reason
zSafety airbag assembly at the side of passenger has malfunction.
zConnector between safety airbag assembly at the side of passenger and electronic con-
trol unit of safety airbag system has malfunction.
zConnector between safety airbag system unit and grounding position has malfunction.
zThe circuit between safety airbag assembly at the side of passenger and electronic
control unit of safety airbag system happens open circuit or short circuit.
zCircuit between safety airbag system unit and grounding position happens open circuit
or short circuit.
zSafety airbag system unit has malfunction.Supplemental restraint system--Remove malfunction
 256 

a. Set ignition switch at LOCK position,
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble glove box,
d. Loosen the connector of safety airbag assembly at the side of passenger,
e. Is the connector of safety airbag assembly at the side of passenger normal?
Normal: make next step,
Abnormal: change the wiring harness
(2) Confirm malfunction reason is on safety airbag assembly at the side of passenger or on other parts.
a. Connect a good assembly on connector pin A and B of safety airbag assembly at the side of
passenger,
b. Connect the cathode cable of battery,
c. Set the ignition switch at ON position,
d. Is there the display of malfunction code? Or could the malfunction code be removed?
No: make next step
Yes: change the safety airbag assembly at the side of passenger.
Refer to safety airbag system, disassembling/assembling of safety airbag assembly at the side of
passenger.
(3) Check the wiring harness between safety airbag assembly at the side of passenger and electronic
control unit of safety airbag system.
a. Set ignition switch at LOCK position,
b. Loosen the cathode cable of battery and keep this state for one minute at least,
c. Disassemble the shell body of steering column,
d. Loosen the connector of helix cable,
e. Loosen the connector of safety airbag assembly at the side of passenger and driver,
f. Disassemble left inner trim board,
g. Loosen the connectors of all safety airbag system units,
h. Check the circuit between connector pin of safety airbag system electronic control unit and the
circuit between connector pin of safety airbag assembly at the side of passenger, and the circuit
between connector pin of safety airbag system unit and safety airbag assembly at the side of
passenger has following situation:
zEarth
zShort connection with power supply
zOpen circuit
i. Are the wiring harnesses above normal?
Normal: malfunction diagnosis ends
Abnormal: change related wiring harness.
Supplemental restraint system--Remove malfunction
 257