wheel torque GEELY FC 2008 Owner's Guide

Parking rear brake pull cable assembly
Change
Hint: the changing procedure for left rear brake pull cable is same as parking right rear brake
pull cable.
1. Disassemble rear wheels.
2. Disassemble rear brake disk brake branch pump bracket assembly(LH).
3. Disassemble brake disk.
4. Disassemble support lever of parking brake shoe (LH).
5. Disassemble adjustor of parking brake shoe.
6. Disassemble parking brake inner shoe assembly (LH).
7. Disassemble parking brake exterior shoe assembly (LH).
8. Disassemble parking brake shoe lever (LH).
9. Disassemble left rear brake pull cable assembly.
Disassemble the bolt and parking left rear brake pull cable assembly from brake back board.
10. Disassemble front bottom board bracket.
11. Disassemble front part exhaust pipe.
12. Disassemble heat insulation board.
13. Disassemble parking left rear brake pull cable assembly.
Parking brake--Parking rear brake pull cable assembly
(a) Disassemble fixing clamp of rear wheel speed sensor wiring
harness.
(b) Disassemble four bolts and parking left rear brake pull cable
from automobile.
(c) Disassemble left rear brake pull cable from parking brake
balancer, then disassemble parking left rear brake pull cable.
14. Assemble parking left rear brake pull cable
assembly.
(a) Connect parking left rear brake pull cable on parking brake
pull cable balancer.
(b) Assemble parking left rear brake pull cable with four bolts.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect resinous clamp of speed sensor wiring harness of
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Parking brake--Parking rear brake pull cable assembly
rear wheel to fixing clamp.
15. Assemble No.2 clapboard.
16. Assemble front part exhaust pipe assembly.
17. Assemble front bottom board bracket.
18. Connect parking left rear brake pull cable assembly.
Assemble parking left rear brake pull cable assembly to brake
back board with bolt.
Torque: 7.8 N
⋅ ⋅⋅ ⋅
⋅m
19. Spread high temperature lubricating grease.
20. Assemble support lever of parking brake shoe (LH).
21. Assemble parking brake exterior shoe assembly
(LH).
22. Assemble parking brake inner shoe assembly (LH).
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Parking brake--Parking rear brake pull cable assembly
23. Assemble parking brake shoe adjustor.
24. Assemble drag lever of parking brake shoe (LH).
25. Check the assembly of parking brake.
26. Assemble rear brake.
27. Adjust the clearance of parking brake shoe.
28. Connect brake branch pump bracket assembly.
29. Assemble rear wheels.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
30. Check the travel of parking brake lever.
31. Adjust the travel of parking brake lever.
32. Check whether exhaust system leaks.
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18. Check the assembly of parking brake system.
Check every part after assembly.
Note: do not attach oil dirt or lubricating grease on contacting surface between shoe friction
sheet and brake drum.
Parking brake--Parking brake assembly
19. Assemble the brake
20. Adjust the clearance of parking brake shoe.
(a) Lock screw cap of shaft hub temporarily.
(b) Disassemble hole plug, then use screw driver to turn the
adjustor until brake drum is locked by shoe.
(c) Return the adjustor for 8 gears.
(d) Check whether shoe has lag.
(e) Assemble hole plug.
21. Assemble rear disk type brake branch pump assem-
bly (LH).
22. Assemble rear wheels.
Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m
23. Check the travel of parking brake drag lever.
24. Adjust the travel of parking brake drag lever.
Left
Right
Front
Front
Increase the
clearance
Decrease the
clearance
 164 

Steering column--Steering systemSteering column--Steering system
Steering column--Steering systemSteering column--Steering systemSteering column--Steering system
Align the mark
(b) Align the mark on sliding yoke and middle shaft.
(c) Assemble B bolt and tighten A bolt.
Torque: 35 ± 3 Nxm
Hint:When changing new sliding yoke, it is neces-
sary to adjust the front wheel at the front, and
make the bolt hole surface of sliding yoke face
the back (liking that shown in figure), then as-
semble the bolt.
21. Adjust front wheel at the front.
22. Assemble helix cable assembly (equipping with
SRS) [67000121]
23. Put the helix cable assembly at central position
(equipping with SRS)
(a) Check whether the front wheel faces the front.
(b) Turn helix cable counter-clockwise with hand until it could
not turn.
(c) Then turn helix cable 2.5 clockwise and align the mark.
Hint:helix cable could turn left or right from central
position for 2.5 rounds.
24. Assemble steering wheel assembly [67010001]
(a) Align the mark on steering wheel and main shaft assembly.
(b) Assemble the fixed screw cap of steering wheel.
(c) Connect the joint.
25. Assemble safety airbag assembly at the side of driver [67010011]
Warning:
zForbid using SRS parts on other automobiles, when changing any part, it is necessary to use new
product.
zIf safety airbag assembly at the side of driver once dropped or exterior shell and joint has crack,
concave or other distortions, it is necessary to change with new product.
zWhen assembling the airbag assemble at the side of driver, it is necessary to pay attention to airbag
wiring harness could not interrupt other parts or be clamped by other parts.
(a) Connect the end.
(b) Connect the joint of airbag.
(c) After assembling the safety airbag assembly at the side
of driver, insure planetary screw of concave slot contacts
with screw shell.
(d) Use planetary screwdriver to tighten two screws.
Torque: 8.8 Nxm
26. Check the central point of steering wheel
27. Check SRS warning light (equipping with SRS)
Align the
mark
 197 
planetary
screws screw shell

Power steering--Power steering system
exceed 10 seconds.
yDo not make oil temperature become too high.
(g) When engine is running at idling speed, open the valve
completely.
(h) Measure the 1.000 rpm and 3.000 rpm oil pressure of
engine.
Oil pressure difference: 490 kPa or less
Note: do not turn the steering wheel.
(i) When engine is running at idling speed, open the valve
completely, and turn the steering wheel to bottom.
Minimal oil pressure: 6,400kPa
Note:
yDo not keep the wheel locate at bottom for over 10
seconds.
yDo not make oil temperature become too high.
(j) Disassemble the special tool.
(k) Connect oil pressure supply pipe with power steering gear
(referring to page 205)
(l) Exhaust the air in power steering system.
5. Check the steering force
(a) Put the steering wheel at central position.
(b) Disassemble safety airbag assembly at the side of driver.
(c) Start engine, and make it run at idling speed.
(d) Measure the steering force of two directions.
Steering force (reference): 5.5 N
x xx x
xm
Hint:before diagnosing, it is necessary to consider
the tyre type, tyre pressure and contacting sur-
face at first.
(e) Tighten fixed screw cap of steering wheel.
Torque: 50 ± 5 N
x xx x
xm
(f) Assemble the safety airbag assembly at the side of driver.
Power
steer-
ing
gearOpen
Pump Oil tank
Open
Pump Oil tank
Power
steering
gear
Turn the steering wheel
to the bottom position
Special tool
Special tool
 202 

Power steering--Power steering oil pump assembly
Power steering oil pump assembly
Overhaul
1. Disassemble front wheel
2. Disassemble right bottom defender board [68000004]
3. Disassemble driving belt.
4. Disassemble oil storage tank to the No. 1 oil pipe
of power steering pump
Disassemble fixed clamp, and take down the oil storage tank
to the No. 1 oil pipe of power steering pump.
5. Disassemble in-out oil pipe assembly of power
steering gear [64000131]
(a) Use special tool to disassemble in-out oil pipe assembly.
(b) Disassemble the bolts and disconnect the fixed clamp of
in-out oil pipe.
6. Disassemble rear bracket of power steering pump
Disassemble the bolt and rear bracket of power steering pump.
7. Disassemble power steering oil pump assembly
[64000132]
(a) Disconnect the joint of oil pressure switch.
(b) Disassemble two bolts, two screw caps, then take down
the power steering oil pump assembly.
8. Assembly power steering oil pump assembly
(a) Assemble power steering oil pump assembly with two
bolts and two screw caps.
Torque: 37 N
x xx x
xm
(b) Connect the joint of oil pressure switch.
Note: the joint could not contact any oil.
9. Assemble the rear bracket of power steering oil pump assembly
Assemble rear bracket of power steering oil pump assembly with bolts.
Torque: 37 N
x xx x
xm
Hint:Insure the stop lever of bracket has contacted the body of power steering pump, then
tighten the bolt.
 203 
Special tool

10. Connect the in-out oil pipe assembly of power
steering gear [64000131]
(a) Assemble fixed clamp of in-out oil pipe with bolt.
Torque: 7.8 N
xm
(b) Connect in-out oil pipe with special tool.
Torque: 41 Nz
xm
Hint:
zUse torque wrench whose lever length is 345 mm.
zSpecial tool should be parallel with torque wrench,
only this could make practical torque value.
11. Connect the N0. 1 oil pipe of oil storage tank to power steering oil pump assembly.
Connect oil pipe with fixed clamp.
12. Assemble driving belt.
13. Assemble front wheel.
Torque: 103 ± 10 Nx xx x
xm
14. Add power steering oil.
15. Exhaust the air in power steering system.
16. Check whether there is any oil leakage.
17. Assemble right bottom defender board of engine [68000004].
Power steering--Power steering oil pump assembly
Special
tool
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¸Ü¸Ü¸Ü¸Ë¸Ë
¸Ë¸Ë¸Ë³¤³¤
³¤³¤³¤¶È¶È
¶È¶È¶È
 204 

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark

Power steering--Power steering gear assembly
41. Connect the ball head at the right side of transver
sal lever .
42. Assemble right bottom defending board of engine
[68000004].
43. Assemble left bottom defending board of engine
[68000003].
44. Assemble front wheel
Torque: 103 ± 10 Nx xx x
xm
45. Connect steering slide shaft assembly.
(a) Align the mark between steering middle shaft and sliding
shaft.
(b) Assemble B bolt.
Torque: 35 ± 3 N
x xx x
xm
(c) Tighten the A bolt.
Torque: 35 ± 3 Nx xx x
xm
46. Assemble inner dustproof cover of steering column [64000123].
Assemble inner dustproof cover of steering column with two screw caps.
47. Make front wheel face the front
Hint: lift up front wheel shaft.
48. Assemble helix cable assembly (equipping with SRS).
49. Assemble steering wheel assembly [67010001].
(a) Align the mark between steering wheel and main shaft of steering column.
(b) Lock the fixed screw cap of steering wheel temporarily.
50. Add power steering oil (referring to page 200).
51. Exhaust the air in power steering system (referring to page 200).
52. Check the central point of steering wheel.
(a) Check the central point of steering wheel.
(b) Lock the fixed screw cap of steering wheel.
Torque: 50 ± N
x xx x
xm
53. Assemble safety airbag assembly at the side of driver (equipping with SRS) [67010011].
54. Check whether there is oil leakage.
55. Check the engine cover assembly.
56. Adjust the engine cover assembly.
57. Check and adjust the front wheel alignment (referring to page 87).
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