window GEELY FC 2008 Workshop Manual

Replacement.................................................
308
Left front door loudhailer....................................
309
Change..........................................................
309
Left front small loudhailer..................................
310
Change..........................................................
310
Rear loudhailer..................................................
311
Change..........................................................
311
Outdoor antenna...............................................
312
Change..........................................................
312
Circuitry
Power supply......................................................
313
Components..................................................
313
Horn system
Horn system.......................................................
316
Position..........................................................
316
Inspect...........................................................
316
Windshield/window glass/wing mirror
Electric window control system..........................
317
Position drawing............................................
317
Inspect the car...............................................
317
Malfunction phenomena table.......................
319
Inspect...........................................................
319
Front windscreen................................................
321
Change..........................................................
321
Rear ventilation window.....................................
324
Change..........................................................
324
Fog defrost system............................................
327
Position drawing...........................................
327
Malfunction phenomena table......................
327
Inspect...........................................................
328
Electric rearview mirror control system(option).
329
Inspect the vehicle.........................................
329
Position drawing...........................................
331
Trouble table.................................................
331
INSPECT.......................................................
332Panel / combination panel
combination panel
..............................................
334
Trouble table..................................................
334
Vehicle inspection..........................................
335
Inspection......................................................
339
Panel..................................................................
340
Preparation....................................................
340
Change..........................................................
340
Combination instrument assembly.....................
347
Disassembly and assembly...........................
347
Chair
Front chair..........................................................
348
Subassembly.................................................
348
Overhaul........................................................
349
Rear chair (separating type)...............................
352
Overhaul........................................................
352
Rear chair (fixing type).......................................
354
Overhaul........................................................
354
Anti-stealing and door lock
Electric door lock control system........................
355
Position of parts.............................................
355
Inspection on automobile...............................
355
Malfunction phenomenon table.....................
358
Inspection......................................................
359
Electronic anti-stealing system...........................
361
Electric sunroof
Sunroof.................................................................
362
Overhaul........................................................
362
Specification for sunroof function......................
364
Inspection for sunroof function......................
364
Inspection for sunroof switch........................
365
Position of parts............................................
365
Malfunction phenomenon table....................
365

1. Check battery voltage.(a) If extinguishing time of engine is not more than 20 minutes
after driving, please turn on ignition switch and electric
equipment (head lamp, blower motor and rear window
defog line etc.) for about 60 seconds to eliminate surface
charging during driving.
(b) Turn ignition switch to OFF, and then switch off electric
equipment system.
(c) Measure the voltage between battery negative (-) terminal
and positive (+) terminal.
Standard voltage: 12.5~12.9V at 20.
Hint: if the voltage is lower than standard
specification, please charge battery.
(d) As shown in the diagram, check battery window.
Hints:Green: OKWhite: requiring chargeBlack: replacing battery2. Check battery joint, fusible link and slow fuse (100A).(a) Check battery joint is loose or eroded.
(b) Check fast fuse and slow fuse (100A) are in conduction.3. Check drive belt.(a) Check belt is excessively worn or cable is broken etc.
Hints:If any inferior part is found, please replace drive
belt.It is allowable for the crack at the edge of drive belt
rib.
If there is block falling with belt rib, please replace with
new belt.
(b) Check the belt is correctly installed in guide groove.
Hint:Check with hands to ensure that the belt does
not slide out from the groove of pulley bottom.4. Visually check alternator wire harness.Check the condition of wire is perfect.Starting and charging - Charging systemOn-vehicle inspectionGreen White Black5. Listen to whether there is abnormal sound with alternator.There should not be abnormal sound with alternator during engine running.6. Check the circuit of charge alarm light.(a) Turn ignition switch to “ON”, and check charge alarm light is on.
(b) Start engine, and charge alarm light should be off.
Hint: if the function of charge alarm light does not conform to the regulation, please perform
trouble shooting to the circuit of charge alarm light.82

Refrigerant
Inspection on automobile
1. Inspection of refrigerant quantity
Observe the visible window on high pressure liquid pipe.
Testing condition:

¡ñ¡ñ
¡ñ¡ñ¡ñ
Engine runs at the speed of about 1500 rpm.

¡ñ¡ñ
¡ñ¡ñ¡ñ
Fan speed is controlled at “HI” position.

¡ñ¡ñ
¡ñ¡ñ¡ñ
A/C switch turns to ON.

¡ñ¡ñ
¡ñ¡ñ¡ñ
Temperature control turns to “MAX. COOL” position.

¡ñ¡ñ
¡ñ¡ñ¡ñ
Automobile doors are opened.
Air conditioner--Refrigerant
Item Phenomenon Refrigerant quantity Verify
1There is air bubble on window. Lack (1)Use leakage measurer to check whether there is any leakage,
if necessary, repair it.
(2)Add refrigerant until air bubble disappears.
2 There is no air bubble on window. Without, full or too full Referring to item 3 and 4.
3There is no temperature difference on Without or little (1)
Use leakage measurer to check whether there is any leakage, if necessary, repair it.
outlet and inlet of compressor (2)Add refrigerant until air bubble disappears.
4There is obvious temperature difference Applicable or too much Referring to item 5 and 6.
on outlet and enter of compressor.
5Window becomes clear after air Too much (1)Reclaim refrigerant.
conditioner is closed. (2)Exhaust air and supply applicable clean refrigerant.
6After air conditioner is closed, refrigerant Applicable -
makes bubble, then becomes clear.
*When environment temperature is normal and refrigerant is enough, it is normal when there is no
bubble in window.
2. Use filling instrument package to check the refrigerant pressure.
This is a type to use filling pressure meter to check the malfunction position. In following situations, read
the meter.
Testing condition:
zSwitch is set up at inner air cycle, and the inlet temperature is 30-50°C.
zEngine runs at the speed of 1500 rpm.
zSet up the speed control switch of fan at “HI” position.
zTemperature control switch is set up at “COOL” position.
zA/C switch turns to “ON”.
zAutomobile door is opened completely.
Hint:please pay attention to that the show of meter might change little for environment tem-
perature changes.
View window
 215 

(1) Refrigerant system with normal function.
Meter reading
Low pressure end:
0.15-0.25Mpa
High pressure end:
1.37-1.57Mpa
(2) Water in cooling system.
Air conditioner--Refrigerant
When cooling system is
working, the pressure in low
pressure end changes to
vacuum or normal periodically.Water vapor enters refrigerant
system, and freezes on the ex-
pansion valve, the system
stops cycle in short time, when
ice melts, it returns to normal
again.(1)Change the condenser.
(2)Remove water in pipeline
with method of taking out
vacuum repeatedly.
(3)Fill applicable new
refrigerant.zDryer locates at full humidity
state.
zWater vapor of refrigerant
freezes on the outlet orifice
of expansion valve to ob-
stacle freezing cycle.
Phenomenon Possible reason Diagnose Method
(3) Lack refrigerant
Situation: too cold periodically, then lose cooling degree.
zThe pressure of high and low
pressure end is low.
zThere is air bubble on
window.
zRefrigerant leaks.Some part of refrigerant system
leaks.(1)Check it with leakage
measurer, if necessary, re-
pair it.
(2)Fill refrigerant to applicable
quantity.
(3)If meter pressure reading is
0, after checking and repair-
ing leaking position, take out
vacuum.
zRefrigerant in system lacks.
zCooling degree is not
enough.
Phenomenon Possible reason Diagnose Method
State: lack refrigerant
 216 

Air conditioner--Refrigerant
zThe pressure of high and
low pressure end is high.
zThere is no bubble on
window when engine
speed decreases.
zToo much refrigerant in
system incurs this.
zHeat dispersion of con-
denser is bad.(1)Clean the condenser.
(2)Check the function of
cooling fan.
(3)If those two items above
are normal, check the re-
frigerant quantity. Fill
applicable refrigerant.
zFilled refrigerant is too
much.
zHeat dispersion of con-
denser is bad¡ú¡ú
¡ú¡ú
¡úheat dis-
persion sheet of con-
denser is obstructed or fan
engine has malfunction.
Phenomenon Possible reason Diagnose Method
State: cooling degree is not enough.
zThe pressure of high and
low pressure end is high.
zPipeline of low pressure
end is too hot to contact.
zThere is bubble on
window.Air enters cooling system. (1)Check whether the Re-
frigerant oil is too dirt or
lack.
(2)Take our vacuum and fill
new refrigerant.
zThere is air in cooling
system.
zIt does not take out
vacuum completely.
Phenomenon Possible reason Diagnose Method
State: cooling degree is not enough.(6) Refrigerant is too much or the radiating fin of condenser is bad
(7) Air enters cooling system
Note: i f cooling system is
opened, and it does not
take out vacuum when
filling refrigerant, this
state will happen.
 218 

Scrap treatment for safety airbag
Hint:
zWhen scraping a automobile with SRS or disposing safety airbag module, it is necessary to explode the airbag by
following steps at first.
zIf there is any abnormal phenomenon when exploding airbag, please contact with our service store or automobile
factory in time.
Note:
z Forbid exploding the safety airbag module that does not explode by yourself.

zWhen exploding the airbag, it will make much big explosive sound, so it is necessary to operate this out of the
automobile, please do not make this operation influence the life of near habitants to avoid their complaints.

zWhen exploding the airbag, use the battery as power supply whose voltage is (12±1)V.
zWhen exploding the airbag, operator should be apart from the exploded module and he should confirm there is
not anyone in the scope of 10m at least.

z When disposing the exploded airbag module, it is necessary to wear glove and safety glass.

zWhen airbag is exploded, the temperature of airbag module is too high, and a lot of gas with peculiar smell will
be produced, so do not make any treatment for exploded airbag in 30 minutes after exploding it.
zPlease wash your hands with water after finishing those operations above.
zDo not sprinkle water on exploded airbag module.
zWhen scraping a automobile, the safety airbag module assembled on automobile should be exploded.
I. Scrap the safety airbag module on automobile
1. Treatment before exploding:
(1) Park the automobile on flat place.
(2) Disassemble the cathode and anode of battery and disassemble the battery from automobile.
Note: do not work until disassembling the cathode and anode of battery for 60 seconds.
(3) Safety airbag assembly should be unfolded by following sequence.
2. Safety airbag assembly at the side of driver
(1) Disassemble three screws and lower cover of combination switch.
(2) Disassemble the lower end of helix cable and the joint connecting with panel wiring harness.
(3) Connect the conversion wiring harness of safety airbag with one wiring harness with over 10 m used
for unfolding, and the connecting part should be twisted with insulation adhesive tape to insulate and
prevent from wrong unfolding for static.
Note:take down the joint of helix cable from panel wiring harness, the joint of helix cable
will be short circuit automatically, this will prevent from exploding the safety airbag
assembly at the side of driver for static to make heavy accident.
Supplemental restraint system--Scrap treatment for safety airbag
 264 
(4) Connect conversion wiring harness of safety airbag on yel-
low joint of helix cable, then lead it out of automobile with
unfolding wiring harness (see following figure).
(5) Close all windows and doors, and assemble automobile
cover.
(6) Cut off the joint of wiring harness used for unfolding of safety
airbag assembly at the side of driver at the place apart from
the automobile, then connect it with two ends of battery
taken from automobile to make it explode (see following
figure).
Cover of automobile body
Wiring harness for explosion

2. Only scrap airbag module
1. Explosion of safety airbag assembly at the side of driver.
(1) Prepare a battery as detonating power (12±1)V.
(2) Disassemble safety airbag assembly at the side of driver, and connect the airbag short wiring harness
on gas generator.
Warning: when storing safety airbag module at the side of driver, it is necessary to keep upper
surface face upwards.
Supplemental restraint system--Scrap treatment for safety airbag
(7) Safety airbag assembly at the side of driver after explosion should be scraped by the scrap main points.
Note: Firstly, confirm whether there are people on automobile and near the automobile, do
not operate until confirming none there.
After the safety airbag at the side of driver is unfolded, its gas generator temperature is
high, do not make any treatment until putting it for over 30 minutes to wait for it be-
comes cool.
If safety airbag assembly at the side of driver could not be unfolded, it is necessary to
contact with local appointed repairing station.
3. Safety airbag assembly at the side of passenger.
(1) Disassemble the glove box.
(2) Disassemble the connector between airbag short wiring harness and airbag wiring harness.
(3) Connect the conversion wiring harness of safety airbag with one wiring harness with over 10 m used
for unfolding, and the connecting part should be twisted with insulation adhesive tape to insulate and
prevent from wrong unfolding for static.
(4) Connect conversion wiring harness of safety airbag on yellow joint of helix cable, then lead it out of
automobile with unfolding wiring harness (see following figure).
 265 
(5) Close all windows and doors, and assemble automobile
cover.
(6) Cut off the joint of wiring harness used for unfolding of safety
airbag assembly at the side of driver at the place apart from
the automobile, then connect it with two ends of battery
taken from automobile to make it unfold (see following figure).
(7) Safety airbag assembly at the side of driver after explosion
should be scraped by the scrap main points.
Note:Firstly, confirm whether there are people on automobile and near the automobile, do not
operate until confirming none there.
After the safety airbag at the side of driver is unfolded, its gas generator temperature is
high, do not make any treatment until putting it for over 30 minutes to wait for it be-
comes cool.
If safety airbag assembly at the side of driver could not be unfolded, it is necessary to
contact with local appointed repairing station.
Cover of automobile body
Wiring harness for explosion

Safety belt--Front safety belt
(1) Connect special tool with battery,
Connect the red clamp of special tool with the anode of
battery (+), and black clamp with the cathode of battery
(-).
Hint: Do not connect the yellow joint with safety
belt pre-tension crimper.
(2) Confirm the function of special tool.
Press working switch of special tool, then the LED on
switch should illuminate.
Warning: if working switch is not pressed, LED
illuminates, then special tool might have
malfunction, at the this time, do not use the
special tool.
(b) Disassemble the joint of safety belt pre-tension crimper.
(1) Disassemble panel trim board of front door,
(2) Disassemble panel trim board of rear door.
(3) Disassemble lower fixed bolts and trim cover of safety
belt.
(4) Disassemble lower inner trim board of middle column.
(5) Liking that shown in figure, disassemble the joint of safety
belt pre-tension crimper.
(c) Assemble special tool
(1) Assemble lower fixed bolts and trim cover of safety belt.
(2) Connect two special tools with lower fixed bolts and trim
cover of safety belt..
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(3) Move the special tool apart from the front end of auto-
mobile for 10m at least.
(4) Close all doors and windows.
Note: do not damage wiring harness of special tool.
(5) Connect the read clamp of special tool with the anode
of battery (+), and black clamp with the cathode of bat-
tery (-).
Special
toolBattery
Special
tool
Special
toolSpecial
tool
Over 10m
 271 

Windshield/bodywork glass/wing mirror--Electric window control system
Right front door electric
window generator
Electric window
switch
Right front door electric
window liftElectric window
switch
Right rear door electric
windows lift
Right rear door electric
window generator
Left rear door electric
window generator Left rear door electric
window lift Electric window
switch Left front door electric
window generatorElectric window
main switch
Left front door electric
window lift
Windshield/window glass/wing mirror
Electric window control system
Position drawing (For reference only)
Inspect the car
1. Inspect electric window
(a) Inspect basic function (manual operation function)
(1) Turn the ignition switch to ON
(2) Inspect the window whether it descends when you press electric window switch. Pull the switch up
and inspect whether it ascends.
(3) Inspect the window whether it descends when you press electric window switch of every door. Pull
the switch up and inspect whether it ascends.
 317 

Windshield/bodywork glass/wing mirror--Electric window control system
Avometer terminalsconditionsregular situations
16-earth(input +B signal)turn ignition switch from OFF to ON 0V → 10-14V
11-earthalways conduction
12-earthalways conduction
15-earth(input IG signal)turn ignition switch from OFF to ON 0V→10-14V
(4) Inspect other windows whether they can not actuate except window of driver seat room, when the
electric window switch locked.
2. Inspect automation function
(a) inspect basic function
(1) Turn the ignition switch to ON
(2) Inspect whether driver seat window automatic descends completely, when you press electric win-
dow main switch.
(3) Inspect whether driver seat window stop descending when driver seat window automatic descends
and press the main switch.
If the voltage and conduction do not accord with the regulations, the input side of electric window main
switch may have malfunction.
(b) Inspect the joint terminal voltage when connect the joint.
If the voltage does not accord with the regulations, electric window main switch may have malfunction.
(c) Inspect whether AUTO headlamp(LED) lights when connect the joint, turn the ignition switch from
OFF to ON.
 318 
Avometer terminalsconditionsregular situations
4-earth turn the ignition switch to ON, turn Driver
seat0V→over 9V
(output P/W.UP) Main switch from OFF to UP (manual operation)
9-earthturn the ignition switch to ON, turn Driver
seat0V→over 9V
(output P/W.DOWN)Main switch from OFF to DOWN (manual operation)
9-earthturn the ignition switch to ON, turn Off Driver
seat
window → driver seat Main switch to DOWN 0V→over9V→0V
(output P/W.DOWN)
(auto Operation)
→ windows open completely.
3. Inspect electric window main switch assembly
(a) Inspect operations
(1) Disassemble the joint of driver seat electric window main
switch and inspect the voltage and conduction among
terminals.