wheel bolts GEELY MK 2008 Owner's Manual

4-6523. Temporarily fasten the rear axle frame assembly
(1) Lift rear axle frame by lifting jack
(2) Mount the rear axle frame by temporarily tightening two bolts
24. Mount rear left helical spring
25. Mount rear right helical spring
Tips:
Mount right parts by using same operations as left
26. Temporarily tighten rear left shock absorber assembly
27. Temporarily tighten rear right shock absorber assembly
Tips:
Mount right parts by using same operations as left
28. Mount rear left hub and bearing assembly
Mount rear brake assembly, rear left hub and bearing assembly by
four bolts
29. Mount rear right hub and bearing assembly
Tips: Mount right parts by using same operations as left
30. Mount rear brake drum subassembly
31. Adjust the gap between brake drum and brake shoe
32. Mount #3 parking brake cable assembly
Tips: Mount right parts by using same operations as left
33. Mount #2 parking brake cable assembly
34. Mount #4 rear brake tube
35. Mount #3 rear brake tube
Tips: Mount right parts by using same operations as left
36. Connect sideslip control sensor wire(with ABS)
37. Connect load-sensing valve braket(without ABS)
38. Sufficiently tighten rear axle frame assembly
39. Sufficiently tighten rear left shock absorber assembly
40. Sufficiently tighten rear right shock absorber assembly
Tips: Mount right parts by using same operations as left
41. Release air from brake tube
42. Mount rear wheel
Torque: 103N.m
43. Check rear wheel alignment
44. Check the speed signal of ABS sensor( with ABS).Rear Suspension System
-Rear Suspension Crossmember

Power Steering System
-Steering Drive and Control Mechanism4-71Replacement1. Precaution (refer to the steering system precaution)
2. Confirm that the wheel stays at a straight line running status.
3. Unfix the storage battery cathode terminal.
4. Remove the airbag assembly.
Remove the two screws on both sides, and pull out the cable connector.
Note: When removing the airbag assembly, never pull the airbag cables.
Caution: When put down the airbag assembly, make sure its top surface stays upward.
Never disassemble the airbag assembly.Using
Socket5. Remove the steering wheel assembly.
(1)Unfix the connector.
(2)Remove the set bolts of the steering wheel.
(3)Make a fit mark on the steering wheel assembly and main shaft assembly.
(4)Remove the steering wheel with special tool.
6. Remove the top shells and bottoms shell of the steering column shield.
(1)Remove the three screws.
(2)Remove the top part and bottom part of the steering column
shield.
7. Remove clock spring.
8. Remove the left combination switch assembly.
Separate the connector and remove the left combination switch
assembly.
9. Remove the right combination switch assembly.
Separate the connector and remove the right combination switch
assembly.
10. Remove the splined tube cover.
11. Detach No. 2 steering countershaft(see right figure)
(1) Make a mark on the fit between slide splined tube and countershaft. (2) Loosen bolts A and B.
12. Remove the steering column pipe assembly.
(1) Remove the cable connector on the steering column pipe assembly. (2) Remove the 3 bolts and steering column assembly.Installation mark

Power Steering System-Steering Drive and Control Mechanism4-7213. Remove the No.2 steering countershaft assembly.
(1) Make a mark on the fit between main shaft and countershaft.
(2) Remove bolt and countershaft.
14. Remove the ignition switch bracket.
(1) Use the punch pin to make a mark on the 2 conical head bolt.
(2) Drill the 2 conical head bolts with the diameter of 3-4mm drill
bit.
(3) Remove the bolts and bracket for the ignition switch with the
thread die.
15. Remove fixing panel on the steering column.
16.Remove the ignition switch lock core assembly.
(1) Turn the ignition switch to "ACC" position.
(2) press the stop pin and pull the lock core out.
17. After checking or replacing the steering column pipe assembly, install all parts in a reverse order.
Note:
(1) After installing the ignition switch lock core, check the operation of the steering locking function: when
pulling out the key, the steering device is locked; when the key is inserted and turned to ACC position, the
steering device is unlocked.
(2) Tighten the 3 bolts.
(3) Make sure all cables are connected reliably.
(4) After adjusting the combination switch as well as the top shell and bottom shell of the steering pipe shield,
fasten the three screws connecting the combination switch and the steering column assembly.
(5) Tighten the set bolt between the universal joint fork and the steering gear assembly with a torque of
22~39N.m.
(6) Install dust cover and its press plate.
(7) When installing the steering wheel assembly, align the steering wheel assembly and the fit mark of the
steering main shaft assembly. Tighten the special quincunx bolt with a torque of 33~59N.m.
(8) Check the airbag. It is not allowed to use a airbag part removed from another vehicle.
(9) Check the SRS warning lamp.Thread die Installation mark

Repair1. Remove the front wheel.
2. Discharge the brake fluid.
Note:
Never spray the brake fluid on the paint surface, otherwise wash it immediately.Brake System -Front Brake Disc4-95Sliding Pin Dust Shields3. Remove the front disc brake cylinder.
(1) Remove the connector bolt and washer from the front disc
bake cylinder, and unfix the tube.
(2) Fasten the sliding pin on the front disc brake cylinder, and
remove the two bolts.
4. Remove the front brake pad package (only the pad).
(1) Remove the two brake pads with muffle washers.
(2) Remove muffle and heat isolation washers from the brake
pads.
5. Remove the support pad of the front brake pad.
Remove the two friction block from the brake cylinder support.
6. Remove the sliding pin of the front disc brake cylinder.
7. Remove the two dust shields
Remove the two dust shields from brake cylinder support.
8. Remove the left front disc brake cylinder support.
Remove the two bolts, and then take out the left front disc brake
cylinder support.
9. Remove the dust shield of the brake cylinder.
Remove the retaining ring and dust shield with screwdriver.Braking Disc Cylinder Bracket

Brake System -Front Brake Disc4-9827. Install the support piece of the front brake pad.
Remove the two support pieces of the brake pad from the front disc brake cylinder support.
28. Install the brake lining block component.
Note:
When replace the abrasion brake lining block, replace the muffle
pad simultaneously.
(1) Apply the disc brake lube on both sides of all muffle pads
(2) Install muffle pads on all brake lining blocks.
(3) The abrasion indicator face upwards. Install a inner brake
lining block, then install a outer lining block.
Note:
Don't apply the oil or lube on the friction surface of the brake pad and brake disc.
29. Install the front disc brake wheel cylinder.
(1) Install the front disc brake wheel cylinder with two bolts.
Torque: 34N.m
(2) Install the new washer and tube with bolt.
Torque: 30N.m
Tips: Fasten the tube in the lock hole of the brake wheel
cylinder reliably.
30. Add the brake fluid to the storage tank.
31. Discharge the air in the brake cylinder.
32. Discharge the air in the brake pipeline.
33. Check the level height in the storage tank.
34. Check the brake fluid whether there is any leakage.
35. Install the front wheel.
Torque: 103N.m

Brake System -Parking Brake System4-107Adjustment1. Remove the rear wheel.
2. Adjust the clearance of the brake shoe.
3. Install the rear wheel.
Torque: 103N.m
4. Check the stroke of the parking brake extension rod.
Pull the parking brake extension rod, and count the number of sound.
Parking Brake Extension Rod Stroke: Pull with 196N force till 6-9 clicks.
5. Adjust the stroke of the parking brake extension rod.
(1) Remove the glove box cover.
(2) Turn #1 adjustment nut inhaul cable till the stroke is ok.
(3) Install the glove box cover.Parking Brake System The table below can help you find out the possible failure reasons. The number means the possible sequence
of the reasons. Check the parts, and replace the corresponding parts if necessary.Parking Brake Tension Rod Component1. Remove the accessories of the console.
2. Remove the middle console.
3. Remove #1 adjustment nut wire.
Remove #1 adjustment nut wire.
4. Remove the accessories of the parking brake extension rod.
(1) Remove the connector of the parking brake extension rod
switch.
(2) Remove the two bolts, and remove the parking brake exten
sion rod.
5. Remove the parking brake switch component.
Remove the screw and parking brake switch component.Suspected location
1. The stroke of the parking brake extension rod is misadjusted.
2. The parking brake inhaul cable is trapped.
3. The clearance of the parking brake shoe is misadjusted.
4. The parking brake lining is cracked or deformed.
5. The return or extension spring is damaged.Symptom
Brake is blocked.#1 adjustment nut inhaul cable

Brake System -Parking Brake System4-1092. Remove the middle console.
3. Loosen #1 inhaul cable adjustment nut.
Remove #1 inhaul cable adjustment nut.
4. Remove the front floor extension rod.
Remove the two bolts to take out the front floor extension rod.
5. Remove the front exhaust pipe component.
6. Remove #2 front floor hot pad.
Remove the two bolts to take out the front floor hot pad.
7. Remove #3 parking brake inhaul cable component.
(1) Remove the four bolts to remove # 3 parking brake inhaul cable from the body.
(2) Remove #3 parking brake inhaul cable component from the parking brake balancer, and remove the inhaul
cable component.
8. Remove the rear wheel.
9. Remove the accessories of the brake drum.
10. Remove the front brake shoe.
11. Remove the left rear automatic adjustment rod.
12. Remove the rear brake shoe.
13. Remove parking brake inhaul cable component.
Remove the bolt, and remove parking brake inhaul cable
component from the baseboard.
14. Install parking brake inhaul cable component.
(1) Install parking brake inhaul cable component on the parking brake inhaul cable balancer.
(2) Fasten parking brake inhaul cable with four bolts.
Torque: 5.4N.m

Brake System -Parking Brake System4-11015. Install #3 parking brake inhaul cable component.
Fasten #3 parking brake inhaul cable component to the baseboard.
Torque: 7.8N.m
16. Apply the heat-resistant lube.
17. Install the brake shoe.
18. Install the return spring of the brake shoe.
19. Install the left rear brake automatic adjustment rod.
20. Install the front brake shoe.
21. Check the installation of the brake drum.
22. Install the accessories of the brake drum.
23. Adjust the clearance of the brake shoe.
24. Install the rear wheel.
Torque: 103N.m
25. Fasten #1 adjustment nut wire temporarily.
Install #1 adjustment nut wire.
26. Install #2 front floor hot pad.
Fasten #2 floor hot pad with two bolts.
Torque: 5.5N.m
27. Install the front exhaust pipe component.
28. Install the front floor extension rod.
Install the front floor extension rod with two bolts.
29. Check the stroke of the parking brake extension rod.
30. Adjust the stroke of the parking brake extension rod.

III. Wiper switch assemblyReplacement
1. Detach steering wheel assembly
(1) Disconnect the main power source of the vehicle.
(2) Remove the passenger SRS module assembly, and cautiously put it in a safe place.
(3) Loosen steering wheel lock-bolts and remove the assembly.
2. Remove wiper switch (1) Disconnect the connector.
(2) Remove the 2 tapping screws that are for mounting the wiper switch, take out the wiper switch from the
bracket of the combination switch.IV. Washer nozzleAdjustment
1. Inspect washer nozzle
(1) Start the engine, check if the position where the washer fluid from the nozzle sprays the windshield is in
the upper center wiped by the blades.
(2) Change the height (left/right) of the nozzle hole to adjust the point where washer fluid sprays the windshield.Wiper and Washer System -Replacement and Adjustment5-25

1) Disconnect the positive (+) and negative (-) terminal cables from the battery and remove the battery from
the vehicle.Notice
Work must be started 60s after removal of the battery.Notice
When the connector is not connected, the terminals of the driver airbag assembly will be short circuited
automatically, preventing the airbag from being deployed unexpectedly. If the airbag is deployed unexpectedly,
the deployed surface should face up. It should be kept on a flat surface without any other items on it. 2) The airbag assembly shall be deployed according to the following procedures.
Driver airbag assembly
a. Remove the driver airbag assembly from the vehicle.
b. Prepare two 6m plus wire harnesses for deployment, connect
the other two ends to avoid unexpected deployment in case
of static electricity (see the figure below).Notice
The above-mentioned procedures can prevent the unexpected deployment due to static electricity and shall
therefore be performed strictly.Deployed Harness
Short Circuit Point
More than 6mInsulation tapeDeployment
wire harness
Short circuit
locationDriverÕs airbag
moduleAirbag assembly
Deployed
harness c. Touch the body of the vehicle with hands for static electricity elimination.
d. Cut off the wire harnesses of the driver airbag assembly and
connect them with the two wire harnesses for deployment,
and make sure to wrap up the connecting location with
insulating tape for insulation (see the figure on the right).
f. Pass the deployment wire harness of the driver airbag
assembly through an old tire with rim, and fix upwards the
driver airbag assembly by means of the wire connected to
the bolts, etc (see the figure on the right). e. Install the unused bolts to the inside bolt of the driver airbag assembly,and tie a thick metal wire securing
the wheel rim.5-70SRS (Supplemental Restraint System)-
SRS-General Information