wheel GMC SIERRA 1994 Manual Online

Tf you are skilled enough to do some work on your vehicle, you will
probably want to get the service information
GM publishes. For information
on how
to obtain various service publications for your vehicle, see “Service
Publications”
in the Index. You will find a list of publications and an order
form
in the back of the book.
Scheduled Maintenance Services
This part tells you the maintenance services that you should have done and
the times you should schedule them. Your
GM dealer knows your vehicle
best and wants you to be happy with
it. If you go to your dealer for your
service needs, you’ll know that GM-trained and supported service people
will perform the work using genuine
GM parts.
These schedules are for vehicles that:
0 carry passengers and cargo within the recommended limits. You will
find these limits on your vehicle’s Certification Label. See “Loading
Your Vehicle’’ in the Index.
are driven on regular road surfaces, and within legal driving limits, as
described in Section 4 “Your Driving and the Road.”
0 are driven off-road in the recommended manner. See “Off Road
Driving With Your Four-wheel Drive Vehicle”
in the Index.
0 use the recommended fuel. See “Fuel” in the Index.
Selecting the Proper Maintenance Services
To find the proper maintenance schedule for your vehicle, you must know
two things. What engine your vehicle has, and how you
use your vehicle.
Your engine type will tell
you which chart to use, and your driving
conditions will tell
you which schedule to use. ’The charts are found later in
this section.
Selecting the Proper Maintenance Chart
Your engine type (Gasoline or Diesel) and its emissions classification (Light
Duty or Heavy Duty Emissions) will
tell you which maintenance chart to
use. Find your Vehicle Identification Number (VIN), and look at the eighth
character
to see what your engine code is. Then use the following Engine
Emissions Classifications tables
to find your emissions classification.
Your VIN is on the plate on the top left corner of your instrument
panel, the Certification Label and on the Service Parts Identification
Label. See “Vehicle Identification Number’’
in the Tndex.
If your engine has more than one emissions classification, look at your
Certification Label to see what your Gross Vehicle Weight Rating
(GVWR)
is. See “Loading Your Vehicle” in the Index.
7-3
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DIESEL ENGINES - MAINTENANCE SCHEDULE yf
20 Air Intake System InspectionAB t t
21 Thermostatically Controlled Engine
Cooling Fan CheckAW-Every
t t
12 Months or
Inspection*
22 Exhaust Pressure Regulator Valve
23 Tire and Wheel Rotation**
t
24 Drive Axle Service** t t t +
25 Brake Systems Inspection**
A Change filter every 15,000 miles (24 000 km), except when op\
erating
in dusty
conditions. Dusty conditions may require more frequent filter re\
placement. Extreme
dust and dirt operating conditions (off-road), may require the air \
filter to be checked as
often as every 300 miles (483 km) and replaced as necessary.
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in this section.
A A Noise Emission Control Service
1 Applicable only to vehicles sold in the United States
t This maintenance schedule applies to all diesel engines available.
T0408/T0908
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5. AIR CLEANER FILTER REPLACEMENT* - Replace at every
30,000 miles (50 000 km) or more often under dusty conditions. Ask
your dealer for the proper replacement intervals for your driving
conditions.
6. FRONT WHEEL BEARING REPACK (2-WHEEL DRIVE
ONLY)
- Clean and repack the front wheel bearings at each brake
relining, or at
the specified interval, whichever comes first.
7. TRANSMISSION SERVICE’/-
Automatic Transmission
- Change the transmission fluid and filter
every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or
every 12,000 miles
(20 000 km) for vehicles over 8,600 GVWR if the
vehicle is mainly driven under one or more
of these conditions:
In heavy city traffic.
0 Where the outside temperature regularly reaches 90°F (32°C) or
0 In hilly or mountainous terrain.
higher.
Frequent
trailer pulling.
Uses such as taxi, police, delivery or other commercial service.
If the vehicle
is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km) for vehicles under
8,600
GVWR or every 24,000 miles (40 000 km) for vehicles over
8,600 GVWR see “Automatic Transmission Fluid”
in the Index for
more information.
Manual Transmission - Transmission fluid does not require periodic
changing.
8. CDRV SYSTEM INSPECTION* - Check the Crankcase
Depression Regulator Valve System for any worn, plugged or collapsed
hoses. Have the system checked as described in the Service Manual.
9. FUEL FILTER REPLACEMENT*$ - Replace the fuel filter at the
specified interval or sooner if clogged.
?A fluid loss
in these systems may indicate a problem. Have them
inspected and repaired at once.
:i: An Emission Control Service
$The California Air Resources Board bas determined that the failure to
perform this maintenance item will not
nullify the emission warranty or
limit recall liability prior to the completion
of the vehicle useful life.
General Motors, however, urges that all recommended maintenance
services be performed at the indicated intervals and the maintenance be
recorded.
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18. EVAPORATIVE CONTROL SYSTEM (ECS) INSPECTION* -
Check all fuel and vapor lines and hoses for proper hookup, routing,
and condition. Check that
the purge valve works properly, if equipped.
Replace as needed.
19.
SHIELDS AND UNDERHOOD INSULATION
INSPECTIONAV
- Inspect shields and underhood insulation for
damage or looseness. Adjust or replace as required.
system installation
to see that gaskets are sealed properly and all hose
connections, fasteners, and other components are tight. Also check to
be sure that the air cleaner housing is properly seated, that
the cover fits
tightly, and
the wing nuts are tight. Tighten connections and fasteners
or replace damaged parts
as required.
20. AIR INTAKE SYSTEM INSPECTIONAV - Check the air intake
2 1. THERMOSTATICALLY CONTROLLED ENGINE COOLING
FAN INSPECTIONAV
- (If so equipped.) Inspect all hoses and
ducts for proper hook-up. Be sure the valve works properly.
22. EXHAUST PRESSURE REGULATOR VALVE INSPECTION”
- Check that the valve works properly. Correct any binding. Inspect
hoses for cracks, chafing
or decay. Replace parts as needed.
23. TIRE AND WHEEL ROTATION AND INSPECTION - For
proper wear and maximum tire life, rotate tires at the first
6,000 miles
( 10 000 kilometers) for Schedule I (+) or 7,500 miles (1 2 500
kilometers) for Schedule IT (0) and then every 15,000 miles (25 000
kilometers) thereafter. Follow the instructions and patterns shown in
Section 6. Check tires for uneven wear or damage. If irregular or
premature wear is apparent, check wheel alignment. Also, check or
damaged wheels. See “Tires”
in the Index for more information.
For dual wheels, whenever the vehicle, wheels, or fasteners are new,
have the wheel fastener torque set at the first
100, 1,000 and 6,000
miles (1 60, 1600 and 10 000 km).
Block the tires opposite those being removed to keep the vehicle from
rolling.
‘i: An Emission Control Service
ANoise Emission Control Service
VApplicable only to vehicles sold
in the United States
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24. DRIVE AXLE SERVICE? - Check readfront axle fluid level and
add
as needed. Check constant velocity joints and axle seals for
leaking.
0
0
0
0
Locking differential - Drain fluid at first oil change and refill.
Check fluid level and add
as needed at subsequent oil changes. In
dusty areas, or trailer towing applications drain fluid at every
15,000 miles (24 135 kilometers) and refill.
Standard differential - Check fluid level and add as needed at
every
oil change. In dusty areas, or trailer towing applications,
drain fluid every
15,000 miles (24 I35 kilometers) and refill.
More frequent lubrication may be required on heavy-duty or
off-road use.
3500 HD Models - 3500 HD Models with applications requiring
extreme overload/trdiler tow conditions
and high speed conditions
(above 45 mph (72
kdh)) for extended periods of time must
change drive axle fluid every
3,000 miles (4828 kilometers) or 3
months, whichever comes first, OR must use 75W-140 synthetic
fluid meeting
GM specifications. See “Recommended Fluids and
Lubricants” at the end of this section for the proper fluid to use.
25.
BRAKE SYSTEM INSPECTION-f - When the engine oil is
changed, inspect the lines and hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Check the parking brake adjust, and the fluid level
in the master cylinder. A low fluid level can indicate worn disc brake
pads which may need
to be serviced.
When the wheels are removed for rotation, inspect disc brake pads for
wear and rotors for surfxe condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including drums, wheel
cylinders, parking brake, etc., at the same time. Remove any
rust or dirt
from the wheel and mounting surfaces before mounting the wheel.
Inspect brakes more often if driving habits or conditions result in
frequent braking.
?A fluid loss in these systems may indicate a problem. Have them
inspected and repaired at once.
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Steering and Suspension Inspection? - Inspect front and rear suspension
and steering system for damaged, loose
or missing parts, signs of wear or
lack
of lubrication. Inspect power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Lubricate the steering linkage.
Accelerator Control System - On gasoline engines, lubricate the pivot at
the
TBI throttle lever stud with engine oil. Do not oil any accelerator or
cruise control cables. Replace any cables that have high effort
or excessive
wear.
Exhaust System Inspection - Inspect the complete system including the
three-way catalytic converter. Inspect the body near the exhaust system.
Look for broken, damaged, missing or out-of-position parts,
as well as,
open seams, holes, loose connections or other conditions which could cause
a heat buildup in
the floor pan or could let exhaust fumes seep into the
passenger compartments.
Drive Axle Service? - Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
I-- ~ lsfer Case (Four-wheel Drive) Inspection? - Every 12 months or at
oil change intervals, check front axle and transfer case and add lubricant
when necessary. Oil the control lever pivot point and all exposed control
linkage. Check vent hose at transfer case for kinks and proper installation.
More frequent lubrication may be required
on heavy-duty or off-road use.
?'A fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
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USAGE
Manual Transmission: a. 5-Speed with Low Gear
(FWO MT8)
FLUIDLUBRICANT
a. Castrol Syntorq or equivalent
(GM
Part No. 12345871 - 1 gal.)
(GM
Part NO. 12346074 - 1 st.).
b. $-Speed without Low Gear b. Synchromesh Transmission Fluid
(RPO MG5) (GM Part No. 12345349 or equivalent).
Differential:
a. Standard (Saginaw) Front
and Rear Axle
b. Locking
c. 3500 HD Models used
under extreme conditions
Transfer Case
Gas Line a. Axle Lubricant (GM
Part
No. 1052271) or
SAE-8OW-90
Gear Lubricant.
b. Axle Lubricant (GM Part No.
1052271) or SAE-8OW-90 Gear
Lubricant.
c. Axle Lubricant SAE-75W-140
Synthetic Gear Lubricant.
DEXRON~ 111 or DEXRON@ IIE
Automatic Transmission fluid.
Gas Line De-Icer (GM
Part No. 105 15 16
or equivalent).
Column Shift, Transfer Case, Chassis Lubricant (GM
Part No.
Shift Lever, and Propeller
12346003 or equivalent) or lubricant
Shaft meeting requirements
of NLGI Grade 2,
Category LB or GC-LB.
Clutch Fork Ball Stud (5-Speed with Low Gear)
Hood Latch Assembly a. Pivots and spring anchor
b. Release Pawl
Front Wheel Bearings Chassis Lubricant (GM
Part No.
12346003 or equivalent) or lubricant
meeting requirements of NLGI Grade 2,
Category LB or GC-LB.
a. Engine Oil (GM
Part No. 1050109 or
equivalent).
Chassis Lubricant (GM
Part
No. 12346003 or equivalent) or lubricant
meeting requirements of NLGI Grade 2,
Category LB or GC-LB.
Wheel Bearing Lubricant (GM
Part
No. 12346003 or equivalent) or lubricant
meeting requirements of NLGI Grade 2,
Category GC or GC-LB.
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C
Camper Wiring Harness ........................................... 2-83
Capacities/Specification Charts ..................................... 6-91
CarbonMonoxide
............................................... 2-33
CargoLamp
.................................................... 2-52
Cassette Tape Player (see “Audio Systems”
)
Catalyticconverter .............................................. 6-64
Certificationire Label
........................................... 6-65
Changing a Flat Tire
......................................... 5-26, 5-32
Chemical Paint Spotting
........................................... 6-87
Child Restraints (See “Safety Belts”)
CHMSLFeedWire
.............................................. 2-82
Cigarette LightedAshtrays
..... ................................... 2-52
Circuit Breakers (See “Fuses”)
Cleaning
Finishcare
.................................................. 6-85
Glass
....................................................... 6-84
Insideofvehicle
.............................................. 6-81
Instrumentpanel. Top
.......................................... 6-83
Outsideofvehicle
............................................. 6-84
Special Problems
.............................................. 6-82
VinylorLeather
.............................................. 6-83
Wheels and Tires
.............................................. 6-86
Windshield
.................................................. 6-84
Clock
......................................................... 3-18
AM-FM Stereo Audio System with Cassette Deck
................... 3-11
AM-FM Stereo Audio System with Cassette Deck and Equalizer
... 3-14. 3-18
Conversion to Chassis Cab
........................................ 6-70
Coolant (See “Engine”)
Cooling System Capacity
.......................................... 5-17
Crankcase Capacity
.............................................. 6-93
Increasespeed
............................................... 2-46
CruiseControl
.................................................. 2-44
EraseSpeedMemory .......................................... 2-48
OnHills
..................................................... 2-48
Passing
..................................................... 247
Reducespeed
................................................ 2-47
Resume
..................................................... 2-46
Set
......................................................... 2-45
ToGetOutOf
................................................ 2-48
Customer Assistance for the Hearing or Speech Impaired
................. 8-3
Customer Satisfaction Procedure
..................................... 8-2
Daytime Running Lights (Canada Only)
......................... 2.50, 2.75
Indicator Light
.......................................... 2.50. 2.75
Diesel Fuel (See “Fuel”)
DomeLights
.................................................... 2-51
Doors
.......................................................... 2-7
Locks ........................................................ 2-5
Driving Across an Incline
............................................. 4-21
After Off-Road Driving
........................................ 4-22
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F
FanNoise ...................................................... 5-25
Filter Replacement Chart
.......................................... 6-94
Finish Care
........................................................ 6-85
Damage
..................................................... 6-86
Automatic Transmission
........................................ 6-30
Brake
....................................................... 647
Coolant
..................................................... 5-17
Capacities .............................................. 6-92, 6-93
FrontAxle
................................................... 6-37
Hydraulicclutch
.............................................. 6-35
LeakCheck
............................................. 6-47. 6-51
ManualTransmission .......................................... 6-33
Power Steering
............................................... 6-43
Radiator
..................................................... 5-17
Rear Axle ................................................... 6-39
Recommended Fluids
.......................................... 7-25
Transfer Case
................................................ 6-36
Windshield Washer
............................................ 6-45
Four-WheelDrive ............................................... 244
Transfer Case
........................................... 2-35, 6-36
Front Axle ................................................... 6-37
Fuel (Diesel Engines)
............................................. 6-11
Cold Weather Operation ......................................... 6-6
Filter Replacement ............................................ 6-11
Fuel Requirements ............................................. 6-4
Gage
....................................................... 2-78
RunningOutOf
.............................................. 6-10
Tankcapacity ................................................ 6-93
WaterinFuel
................................................. 2-71
Fuel (Gasoline Engines)
............................................ 6-4
FillingYourTank
............................................. 6-13
Foreign Countries
............................................. 6-12
Gage
....................................................... 2-78
Gasolines for Cleaner Air
........................................ 6-5
Tankcapacity
................................................ 6-93
Fuses and Circuit Breakers
................................... 6-64. 6-96
FuseBlock ............................................. 6-63, 6-95
Headlights
.............................................. 6-62-6-97
Trailer Wiring Harness
......................................... 6-62
Windshield Wipers
....................................... 6-45, 6-96
Fluid
Power Windows and Other
Power Options ......................... 6-62
Gages ......................................................... 2-78
Coolant Temperature Gage
...................................... 2-79
FuelGage
................................................... 2-78
Odometer
................................................... 2-68
Oil Pressure Gage ............................................. 2-80
Speedometer
................................................. 2-68
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L
Labels Certificatioflire
.............................................. 6-65
Truck-Camper
............................................... 6-68
Lights
......................................................... 2-70
BrakeSystemWarning
......................................... 2-70
Bulb Replacement
................................... 2-52.6-53. 6-98
Cargo Lamp
............................................ 2.58. 6.60
Charging System Light
......................................... 2-73
Check Gages Light
............................................ 2-75
CHMSL
..................................................... 2-82
DomeLights
................................................. 2-51
Fender
...................................................... 6-58
Front Parking/Turn Signal
....................................... 6-55
GlowPlugsLight
............................................. 2-72
Headlights (See “Headlights”)
Indicator
.................................................... 2-77
Low Coolant Warning
.......................................... 2-73
Malfunction Indicator
..................................... 2.74. 6.66
Reading
..................................................... 2-51
Service Engine
Soon ........................................... 2-74
Service Throttle Soon
.......................................... 2-72
SideMarker
.................................................. 6-58
Rear .................................................... 6-60. 6-61
Replacementchart
............................................ 6-98
RoofMarker
................................................. 6-59
TailgateMarker
................................................ 6-59
Underhood Reel Lamp
......................................... 2-53
WaterInFuel
................................................. 2-71
LoadingYourVehicle
............................................ 6-65
Lubrication
..................................................... 6-51
Accelerator Control System
..................................... 6-51
Body
....................................................... 6-51
Constant Velocity Joints
........................................ 6-51
FrontAxle
................................................... 6-37
Front Shock Absorbers
......................................... 6-49
Front Suspension and Steering Linkage
............................ 6-49
FrontWheelBearings
.......................................... 6-49
TailgateHandle
............................................... 6-52
Hood Latches and Hinge ........................................ 6-51
Hydraulic Clutch Grease Fitting
.................................. 6-35
Lockcylinders
............................................... 6-52
Propeller Shaft Slip Splines
..................................... 6-51
RearAxle ................................................... 6-35
Recommended Lubricants
...................................... 7-25
Transfer Case
................................................ 6-36
Operation
................................................... 249
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