ect GREAT WALL FLORID 2008 Service Manual

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Airbag’s Diagnostic Methods Without a Diagnostic Scanner
Airbag indicator lamp warning
Check the airbag ECU connectors for looseness, check for warnings after correct installation.
Inspect whether the clock spring is conducting
Go to a professional maintenance station to perform inspection
Disconnect the front passenger side seat belt pretensioner wires and replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
Disconnect the driver side seat belt pretensioner wires and replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
Disconnect the front passenger side airbag line and replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
D i s c o n n e c t t h e d r i v e r s i d e a i r b a g l i n e a n d replace it with a 2 Ω resistor to see whether airbag warning lamp is still on.
Check whether the alarm continues after replacing the clock spring
No
No
No
No
NoNo
Yes
Yes

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Trunk door lock installation and removal
1. Install the trunk door outside handle.
Install the trunk door outside handle assembly, tighten the
mounting screw, and install the wire harness plug-in.
Trunk Door Lock Assembly
Components
2. Install the trunk door main lock assembly.
Install the trunk door main lock assembly, and tighten the
mounting screw.
3. Install the trunk lock latch.
4. For trunk lock removal, please simply reverse the
installation steps.
Trunk door lock assembly
Q1460620 (Q402) F3
Trunk door lock latch
Q2580820 + Q141F32
Q1840616F3
Trunk door outside handle assemblyConnect the central door lock controller
Connect the door lamp indicator
Q1460620 (Q402) F3
Connect the door lamp indicator
Connect the central door lock controller
Q1840616F3

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Front & Rear Window Glasses
Windshield removal
1. Use steel wire to strip the glass sealant from the four
sides of the windshield.
2. Remove the windshield and trim strip from the vehicle.
3. Remove the trim strip and inner rearview mirror from
the windshield.
4. Use a blade to remove the glass sealant on the end of
the glass.
5. Use a polisher to remove the glass sealant on the glass
window frame, and polish clean the glass sealant.
Rear window glass removal
1. Disconnect the battery's negative cable.
2. Disconnect the defogger electrical connector of the
rear window.
3. Use steel wire to strip the glass sealant off the rear
window glass.
4. Remove the rear window glass.
5. Use a blade to remove the glass sealant.
6. Use a polisher to remove the glass sealant on the
glass frame.
Rear window glass installation
1. Coat glass sealant primer on the rear door's sheet
metal seam and rear window glass.
2. Coat the rear window glass with glass sealant, glass
sealant height is 10±2 mm.
3. Install the rear window glass.
4. Use adhesive tape fix the rear window glass and back
door, and fix the rear window glass.
5. Connect the defogger electrical connector of the rear
window.
6. Connect battery's negative cable.
7. Remove the tape after the glass sealant has been on
24 hours.
Windshield installation
1. Install the trim strip and inner rearview mirror on the
windshield.
2. Coat the windshield frame and its edge with primer.
3. Use a glue gun to coat the windshield with glass
sealant, glass sealant height is 10±2 mm.
4 . U s e a d h e s i v e t a p e f i x t h e w i n d s h i e l d a n d t h e
windshield's outside sheet metal.
5. Remove the tape after the glass sealant has solidified
for 24 hours.
Windshield
Windshield trim strip
Inner rearview mirror
Defogger electrical connector
Rear window glass

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3. Remove the dashboard center console left & right side
trim strip assembly.
4. Remove the glove box assembly.
5. Remove the combination switch cover assembly.
(a) Remove the three screws.
(b) Pry the upper and lower cover off, and remove the up-
per and lower cover of the combination switch.
6. Remove the combination meter hood assembly.
(a) Remove the two buckles.
(b) Remove the combination meter hood assembly.
7. Remove the dashboard center console assembly.
(a) Remove the air-conditioner's control buttons.
(b) Remove the four screws.
(c) Remove the dashboard center console assembly.
8. Remove the CD player (refer to CD player removal for
details).
9. Remove the left and right A-pillar protective panel (refer
to inner decorative panel removal for details).
10. Remove the combination meter (refer to combination
meter removal for details).
Left trim strip
Screw
Buckle
Glove box assembly
Right trim strip
Combination switch cover assembly
Combination meter hood
Dashboard center console assembly
Screw

Downloaded from www.Manualslib.com manuals search engine 245Vehicle Body
18. Remove the dashboard bottom and brace reinforce-
ment assembly.
(a) Remove the engine hood handle assembly (refer to
engine hood handle removal for details).
(b) Remove the ten bolts.
(c) Pull the electrical connector out, and remove the dash-
board bottom and brace reinforcement assembly.

19. Remove the dashboard bottom and brace reinforce-
ment assembly.
(a) Remove the two buckles.
(b) Remove the two screws.
(c) Remove the two nuts.
(d) Remove the dashboard lower framework assembly.
20. For dashboard installation, please simply reverse the
removal steps.
Bolt
Brace reinforcement assembly
Buckle
Nut
Nut
Buckle
Dashboard lower framework assembly
Screw

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Cooling Unit
Components
Radiator removal
1. Remove the battery negative (-) terminal.
2. Remove the electronic fan connector.
3. Screw off the radiator drain valve, and drain the cool-
ant.
4. Disconnect the engine's water inlet and outlet pipes.
Caution: Avoid impurities entering the pipes.
5. Use a No. 10 wrench to separate the radiator upper
cross member from the vehicle body.
6. Take the radiator out of its mounting hole.
7. Remove the radiator inlet and outlet pipe.
Radiator filler assembly
Radiator upper mount
Radiator inlet connecting pipe
Attachment clip
Radiator assembly
Overflow pipe
Radiator inlet pipe
Electronic fan with overflow tank assembly
Mounting bolt
Radiator outlet pipe
Attachment clip
Radiator lower mount
Radiator drain valve
Fan connection port
Radiator upper cross member
Radiator lower mount
Radiator upper mount
Radiator outlet pipe
Radiator inlet pipe
Radiator
outlet pipe
Radiator inlet pipe

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8. Remove the radiator and electronic fan with overflow
tank assembly.
Use a No. 10 wrench to remove the three mounting bolts of
the electronic fan with overflow tank assembly.
Radiator examination
1. Check for impurities between the radiator pipes.
2. Check whether the radiator is broken, and repair it if
necessary.
3. Check whether the radiator core is corroded, broken,
or corroded, and change it if necessary.
4. Check whether the pipe is cracked or broken.
5. According to the device circuit, check the operation
conditions of the electronic fan and change it if neces-
sary.
Electronic fan operation conditions:
Direction of rotation
(looking from the radiator)
Low rotational speed
(r/min)
High rotational speed
(r/min)
Counterclockwise1850±250 2250±250
6. Check the sealing conditions of the radiator filler cap:
Connect the diagnostic scanner of the radiator filler
cap, and pressurize until the scanner indicator stops. If
the indicator does not stop at the specified point within
10 s, replace the filler cap.
C a u t i o n : O p e n i n g p r e s s u r e o f p r e s s u r e v a l v e i s
108±14.7 KPa.
Radiator installation
1. Install the electronic fan onto the radiator assembly
with three mounting bolts.
2. Install four radiator mounts onto the four radiator instal-
lation points.
3. Install the radiator and electronic fan assembly be-
tween the upper and lower radiator cross member.
4. Install the inlet and outlet pipes connecting the radiator
and engine.
5. Fill up the radiator with coolant.
6. Check whether leakage exists in the radiator assembly,
the hose, and the connection.
Mounting bolt
Mounting bolt
Mounting bolt

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Front door removal
1. Remove the front door inner decoration board.
(a) Remove the interior armrest screw and armrest.
(b) R e m o v e t h e d o o r i n s i d e h a n d l e s c r e w a n d i n s i d e
handle.
(c) Remove the electrical switch and pull out the wire
harness.
(d) Insert buckle screwdriver between the fixed buckle and
the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(e) Take down the door inner decoration board.
Front Door Assembly
Components
Front door triangular protector LH
Front door protector assembly LH
Front door armrest LH
Front door internal weatherstrip LH
Front door assembly LH
Front door lower hinge assembly LH
Front door retainer LH
Front door upper hinge assembly LH
Left external rearview mirror assembly
Front door window front guide rail assembly LH
Front door glass run LH
Front door window LH
Front door weatherstrip LH
Front door external weatherstrip LH
Front door lock assembly LH
Window regulator assembly
Front door window rear guide rail assembly LH
Front door armrest LH
Front door window
switch assembly LH
Front door protector LH

Downloaded from www.Manualslib.com manuals search engine 249Vehicle Body
2. Remove the front door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the front door window assembly.
(a) A d j u s t t h e w i n d o w t o m a k e t h e w i n d o w b r a c k e t
mounting bolts level with door inner decoration board
mounting hole, and remove the two window bracket
mounting bolts.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the front door glass run.
5. Remove the front door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the six mounting bolts from the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Front door window assembly replacement.
(a) Adjust the front door window to make the window
bracket mounting bolts level with door inner decora-
tion board mounting hole.
(b) Remove the window bracket's mounting bolts to take
the glass out for replacement.
Front door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of the
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts with spring clasp.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button.
Install the door inner lock button and connect the control
lever.
Front door glass run LHFront door window LH
Front door assembly LH
Front door window front guide rail LH
Front door window rear guide rail LH
Front door external weatherstrip LH
Front door lower hinge LH
Front door upper hinge LH
Window regulator assembly
Front door lock assembly LH
Front door assembly LH
Front door assembly LH
Front door window LH
Front door outside handle LH
Window regulator assembly
Front door lock assembly LH
Front door outside handle LH
Front door inside handle LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual250
6. Install the front door glass run.
7. Install the front door window assembly.
Install the window on door chamber and fix the window and
window regulator with two bolts.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the six mounting bolts of the regulator.
5. Install the guide rail and bolts on the front door window
guide rail assembly.
9. Install the door inner decoration board.
10. Install the front door inside handle.
(a) Push the door handle into the door panel and slide it
backward.
(b) Screw in the screws.
11. Insert the wire harness of the front door power window
switch and install the door handle.
8. Install the front door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
Front door protector LH
Front door assembly LH
Window regulator assembly
Front door assembly LH
Front door window LH
Front door assembly LH
Front door external weatherstrip LH
Front door armrest LH
Front door inside handle LH