ect GREAT WALL FLORID 2008 Service Manual

Downloaded from www.Manualslib.com manuals search engine 251Vehicle Body
Rear Door Assembly
Components
Rear door removal
1. Remove the rear door inner decoration board.
(a) Remove the rear door armrest screw and armrest.
(b) Remove the inside handle screw and inside handle.
(c) Remove the electrical switch, pull out the wire harness,
and then remove the rear door power window switch.
(d) Remove the rear door internal weatherstrip.
(e) Remove the rear door protector trim strip.
(f) Insert a buckle screwdriver between the fixed buckle
and inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(g) Take the door inner decoration board off.
Rear door outside triangu-lar protector assembly LH
Rear door assembly LH
Rear door window rear guide rail LH
Rear door inner triangular protector assembly LH
Rear door outside handle assembly LH
Rear door internal weatherstrip LH
Rear door window regulator LH
Rear door inner decoration board assembly LH
Rear door power window switch LH
Rear door protector trim strip LH
Rear door weatherstrip LH
Rear door glass run LH
Rear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door retainer LH
Rear door protector trim strip LH
Rear door inner decoration board assembly LH
Rear door power window switch LH
Rear door internal weatherstrip LH
Rear door armrest LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual252
2. Remove the rear door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the rear door window assembly.
(a) Pull the rear door regulator down in a position that en-
ables the rocker to turn freely, and then lower the win-
dow. Finally make the rocker slide out of the guide rail
below the window.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the rear door glass run.
5. Remove the rear door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the four mounting bolts of the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Rear door window assembly replacement.
(a) Adjust the rear door window to make the window
b r a c k e t m o u n t i n g b o l t s l e v e l w i t h t h e d o o r i n n e r
decoration board mounting hole.
(b) Remove the window bracket mounting bolts to take the
window out for replacement.
Rear door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the four regulator's mounting bolts.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button and connect the con-
trol lever.
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door window regulator LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door lock assembly LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door assembly LH
Rear door lock assembly LH

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Trunk Door Assembly
Components
Right side decorative blockLeft side deco-rative block
High mount brake lamp cap
Spoiler panel assembly
Trunk door assembly
High mount brake lampshade
High mount brake lamp assembly
Trunk door main lock assembly
Trunk door right side air spring
Trunk door hinge assembly
Trunk door assembly
Trunk door outside handle assembly
Trunk door plate
Trunk door handle
Trunk door protector assembly
Trunk door weatherstrip
Trunk door left side air spring
Rear wiper assembly
Trunk door glass weatherstrip
Trunk door lock button
High mount brake lamp assembly 2
Trunk door resonance block
Trunk door glass weatherstrip

Downloaded from www.Manualslib.com manuals search engine 255Vehicle Body
Trunk door removal
1. Remove the door inner decoration board.
(a) Remove the inside handle.
(b) Insert the buckle screwdriver between the fixed buckle
and the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(c) Take the door inner decoration board off.
2. Remove the vehicle inner lock button.
3. Remove the rear wiper arm assembly.
(a) Remove a rear wiper arm mounting bolt, and pull out
the rear wiper arm.
(b) Remove the three mounting bolts of the rear wiper mo-
tor, and pull the rear wiper motor out.
(c) Remove the rear wiper waterproof rubber plug.
4. Install it by reversing the removal steps.
Trunk door air spring removal
1. Open the trunk door.
2. Remove the air spring mounting bolts from the trunk
door.
3. Remove the air spring mounting bolts from the side
sheet metal of the rear body.
Trunk door air spring installation
Special Note: Different metals making direct contact
will accelerate corrosion. Make sure to use the correct
fastening piece to avoid premature corrosion.
1. Open the trunk door.
2. Install the air spring bracket onto side sheet metal of
the rear body with bolts.
3. Install the air spring bracket onto the side sheet metal
of the trunk door with bolts.
Trunk door protector assembly
Trunk door assembly
Rear wiper blade
Rear wiper motor
Rear wiper waterproof rubber plug
Rear wiper arm
Trunk door assembly
Trunk door left side air spring
Trunk door left side air spring
Body sheet metal
Trunk door left side air spring
Body sheet metal
Trunk door assembly

Downloaded from www.Manualslib.com manuals search engine 257Vehicle Body
Front bumper removal
1. Remove nut seat 2.
Screw off the lower air guide plate mounting screws below
the vehicle body from left & right front bumper plastic nut
seat 2, and remove left & right front bumper plastic nut seat 2.
2. Remove nut seat 1.
Screw off the screws of the front splash pad from the left &
right front bumper plastic nut seat 1, and pull left & right
front bumper plastic nut seat 1 out, then screw off the self-
tapping screws which are installed on the front bumper of
the left & right lower air guide plate and splash pad.
3. Remove the vehicle body bolts.
Screw off the hexagon head bolt and flat washer subassem-
bly (Q1400616) that is on the left & right side bracket of the
bumper and connected to vehicle body.
4. Remove the bumper bolts.
Screw off the mounting bolts where the front bumper and
left & right side bracket connects.
5. Remove the expansion button connecting the upper
part of the front bumper and vehicle body.
6. Pull the front bumper body out of the mounting bracket
of the left & right side bumper.
Front bumper plastic nut seat 2
Front bumper body
Front bumper body
Front bumper body
Front bumper body
Front bumper plastic nut seat 1
Hexagon head bolt and flat washer subassembly
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tap-ping screw and large washer subassembly
Front bumper body
Expansion button

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual258
7. Disconnect the wire harness of the left & right fog lamps.
8. Remove the bumper attachments.
Remove the front bumper plastic support and energy absorb-
ing block from the vehicle body respectively.
9. Remove the bumper bracket.
Screw off the cross slot & concave hexagon head self-tapping
screw and large washer subassembly (Q2756319+Q422) on the
left / right side mounting bracket of the front bumper, and pull
the left / right side mounting bracket out.Front bumper body
Front bumper body
Front bumper energy absorbing block
Front bumper plastic support
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tapping screw and large washer subassembly

Downloaded from www.Manualslib.com manuals search engine 259Vehicle Body
Rear Bumper
Components
Rear bumper removal
1. Remove the trim panel.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly, which are on the
rear bumper's left & right trim panel, the rear bumper trim
panel buckle, and the expansion button whose bottom is con-
nected with the bumper body. Then pull the left & right trim
panel of the rear bumper off.
1
13
9
5
3
127
4
14
1615
11
18
6
1
1
1
13
1313
11
17
3
2108
Rear bumper body
Rear bumper left side trim panel
Cross slot & con-cave hexagon head self-tapping screw and large washer subassembly
Rear bumper trim panel buckle
Expansion button
1. Cross slot & concave hexagon head self-tapping screw and large washer subassembly2. Rear mounting bracket LH of the rear bumper3. Rear bumper mounting bolt4. Hexagon nut for flange face5. Rubber cushion of the rear bumper central mounting bracket6. Rear bumper central mounting bracket bolt7. Central left mounting bracket of the rear bumper8. Central right mounting bracket of the rear bumper
9. Rear mounting bracket RH of the rear bumper
10. Front mounting bracket RH of the rear bumper11. Rear bumper trim panel buckle12. Rear bumper right trim panel13. Expansion button14. Rear bumper body 15. Rear bumper plastic buffer anchor16. Rear bumper drawbar close lid17. Rear bumper left trim panel 18. Front mounting bracket LH of the rear bumper

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual260
2. Remove the nut and gasket.
Screw off the hexagon nut for flange face from the rear bum-
per left & right side central mounting bolt, and the rubber
cushion of the rear bumper left & right side central mounting
bracket.
3. Remove the expansion button connecting the left &
right side bracket below the rear bumper and vehicle
body.
4. Remove the bumper mounting bolt.
Screw off the rear bumper mounting bolt connecting the left
& right side above the rear bumper and vehicle body.
5. Pull the bumper out.
Pull the rear bumper out of the left & right side bracket of
the rear bumper, and make the central part of the rear bum-
per slide out along the rear bumper central mounting bracket
bolt.
6. Remove the three rear bumper plastic buffer anchor
from the rear impact beam.Rear bumper body
Rear bumper body
Rear bumper body
Rear bumper body
Rear bumper
Rear bumper plastic buffer anchor
Central left mounting bracket of the rear bumperRear mounting bracket LH of the rear bumper
Front mounting bracket LH of the rear bumper
Rear bumper central mounting bracket bolt
Rear bumper mounting bolt
Expansion button
Hexagon nut for flange face
Rubber cushion of the rear bumper central mounting bracket

Downloaded from www.Manualslib.com manuals search engine 261Vehicle Body
7. Remove the front bracket.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly on the left & right
front mounting bracket of the rear bumper, and pull the left
& right front mounting bracket of rear bumper out.
8. Remove the rear bracket.
Screw off the cross slot & concave hexagon head self-tap-
ping screw and large washer subassembly on the left & right
rear mounting bracket of the rear bumper, and pull off the
left & right rear mounting bracket of the rear bumper.
Engine hood lock cable removal and installa-
tion
Removal
1. Open the engine hood.
2. Remove the engine hood release lever from the dash-
board.
3. Remove the cable from the engine hood release lever
4. Remove the bolts and engine hood lock latch release
mechanism.
5. Remove the cable from the engine hood lock latch re-
lease mechanism assembly.
Installation
Areas of Importance: Different metals making direct
contact will accelerate corrosion. Make sure to use the
correct fastening piece to avoid premature corrosion.
1. Install the cable onto the engine hood lock latch re-
lease mechanism assembly.
2. Install the engine hood lock latch release mechanism
assembly with the bolts.
3. Install the cable onto the engine hood lock latch re-
lease lever.
4. Install the engine hood release lever onto the dash-
board.
Rear bumper body
Rear bumper body
Rear mounting bracket LH of the rear bumper
Cross slot & concave hexagon head self-tapping screw and large washer subassembly
Front mount-ing bracket LH of the rear bumper
Cross slot & concave hexagon head self-tap-ping screw and large washer subassembly
Engine hood lock latch release mechanism
Cable
Bolt
Dashboard
Release lever

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Rear three-point seat belt removal
1. Remove the seat belt lower mounting bolt.
2. Remove the C-pillar protector.
3. Remove the guide ring cover.
Remove the seat belt guide ring cover, and expose the seat
belt guide ring mounting bolt (refer to front seat removal
methods for details).
4. Remove the seat belt guide ring mounting bolt and re-
tractor lower mounting bolt.
Rear three-point seat belt installation
1. Install the retractor.
Tighten the seat belt retractor lower mounting bolt. Seat belt
retractor lower mounting bolt torque is 45±5 N·m.
2. Install the guide ring.
Tighten the seat belt guide ring mounting bolt. Guide ring
mounting bolt torque is 45± 5 N·m.
6. Install the B-pillar lower trim panel.
7. Install the seat belt retaining end piece.
Fix the seat belt lower mounting bolt on the floor of the ve-
hicle body. Seat belt lower mounting bolt torque is 45±5 N·m.
5. Install the seat belt guide ring.
Fix the seat belt upper mounting bolt onto the vertical ad-
juster. Seat belt upper mounting bolt torque is 45±5 N·m.Seat belt upper mounting bolt
Seat belt lower mounting bolt
Lower mounting bolt
Guide ring mounting bolt
Retractor lower mounting bolt
Guide ring mounting bolt
Retractor lower mounting bolt