torque GREAT WALL HOVER 2006 Service Manual Online

4. Installation of longbushoflowersuspensionarmUse
the special tools to install the new bush.
Remarks: Do not coat the bush with the grease.
Installation of lower suspension arm
1. Installation of lower suspension arm
a. Install the rear shaft of lower arm and tighten the nut to the
specified torque.
Tightening force: 290
25Nm
b. Install the front shaft of lower arm and screw on the nut
temporarily.
2. Installation of front hub and steering knuckle
assem bly
(Refer to section “Front Hub and Steering Knuckle”)
3. Install the vibration damper on the lower suspension
arm.
Install the vibration damper on the lowersuspensionarmbracket.
Tightening force: 90
10Nm
4. Connect the stabi lizerbar to the lower suspension
arm
Tightening force: 635Nm
special tools

5. Install the torsion bar spring
(Refer to “Torsion Bar Spring”)
6. Tighten the nut of front shaft of lower arm to
specified torque
a. Install the wheel, remove the bracket and bounce the vehicle for
several times to make the vibration damper enters into the
stable status.
b. Align the assembly mark and tighten the nut to specified torque.
Tightening force: 240
20Nm
7. Check the wheel alignment parameter
(Refer to 4-Wheel Alignment)

Replacement of upper arm bush
1. Remove the bush
a. Remove the bolt and washer.
b. Use the special tools to push out the bush.
c. Remove the upper arm shaft; remove another bush in same proce-
dure
2. Install the bush
a. Use the special tools to press in the bush.
b. Install the upper arm shaft; use the special tools to press inanother
bush.
3. Tighten the upper arm shaft to specified torque.
a. Coat the screw of both ends of upper arm shaft with the screw
lock sealant; install the washer and nut.
Remarks: Adjust the position of upper lower; make the installa-
tion plane of ball pin is vertical to the installation plane of upper
arm shaft.
special tools
special tools
special tools

b. Tighten the upper arm shaft nut to specified torque.
Tightening force: 210
10Nm
Installation of upper suspension arm
1. Install the upper suspension arm on the carriage
a. Install the upper suspension arm and camber adjusting shim.
b. Tighten all bolts to the specified torque.
Tightening force: 200
10Nm
Remarks: Install the shim with same quantity and thickness to
the original position.
2. Connect the brake oil pipe of upper arm shaft
Tighten the oil pipe compression nut to specified torque.
Tightening force: 15-17N
m
Remarks: It should tighten four connector of two two-way
valves to the specified torque if disassemble the right upper
arm.
3. Connect thebrakehosetotheupperarmoilpipebracket
a. Thread the brake hose from the hole on upper arm oil pipe
bracket.
b. Use the hand hammer to knock in the sheet steel spring clip to
fix the brake hose.
4. Connect the upper ball pin to the steering knuckle
a. Tighten the slotted nut according to the specified torque.
Tightening force: 145
15Nm
b. Install the new split pin.
Remarks: It should align the notch of nut with the pinhole
when install the split pin; the nut can be tightened but not
loosed during the alignment.

Connect the copper gasket seal and tighten the hollowbolttospecified
torque.
Tightening force: 50
5Nm
6. Discharge the air in front brake system
(refer to relevant chapter)
Remarks: It must discharge the air in the rear brake system if
disassemble the right upper arm.
7. Check the brake fluid for leakage
8. Tighten the upper arm front shaft nut to the specified
torque
Install the wheel, remove the bracket and bounce the vehicle for
several times to make the vibration damper enters into the stable
status.
9. Check the wheel alignment parameter
(Refer to 4-Wheel Alignment)

Stabilizer bar
Disassembly of stabilizer bar
1. Disconnect the connecting bar which supports both
ends of the stabilizer bar form the stabilizer bar.
Use the inner hexagon spanner to fix the ball pin; remove the self-
locking nut.
2. Remove the bush and clip of stabilizer bar; remove
the stabilizer bar
Installation of stabilizer bar
1. Install the stabilizer bar on the carriage
Place the stabilizer bar in position; install the stabilizer bar bush
and clip on the carriage. Screw on and pretighten the bolt.
2. Connect the stabilizer bar to the connecting bar

Installand tighten the new nut to the specified torque
Tightening force: 63
5Nm
3. Tighten the clip position bolt to specified torque.
Tightening force: 233Nm

N m: specified torque
Used component which can not be used any more.
precoated component
Front hub and steering knuckle (4WD)
stabilizer bar
flat shim
connecting rod
of stabilizer bar
hub and brake disc
flange
adjusting washer
circlip
hub cap
spring shimdisc brake
split pin
lower suspen-
sion arm
split pin
upper suspension arm
drive shaft
oil seal
needle
bearing
lock washer
steering knuckle
lock nut
lock washer
screw
brake cover
spring shim
flat shim
disk shimShim
fill blockfill block disk shim
oil seal
bearingbearing shock absorber

2. Place in the bearing inner race; use the fill the gap
between the inner and outer race of the bearing up
with the HP-R grease.grease
grease
3. Install the inner bearing and oil seal
a. Place the inner bearing in the hub
b. Use the special tools to knock the new oil seal into the hub.
c. Coat the oil seal lip with HP-R grease.diagram of
special tools
special tools
4. Install the hub on the steering knuckle
a. Install the hub on the steering knuckle
b. Install the outer bearing.
5. Adjust the pre-applied load
a. Use the special tools to screw on the locknut to specified
torque.
Tightening force: 80-100N
m
b. Rotate the hub to right and left 1/3
1/4 round respectively.
c. Screw off the nut until the nut can be loosed by hand.
d. Use the special tools to retighten the lock nut.
Tightening force: 28N
m
e. Use the spring tension meter to check the pre-applied load.
Pre-applied load (for starting): 28-56N
special
tools
diagram of
special tools

6. Install the lock washer
Install the lock washer with the surface with counterbore outwardly
and fix it on the lock nut by screw.
Remarks: If the screw installation hole on the lock washer can not
align with the screw hole on the lock nut, then it can remove the
lock washer and adjust he lock nut slightly (rotate in the direction
of Min. adjusting range ); then install the lock washer.
7. Recheck the pre-applied load
Use the spring tension meter to recheck the pre-applied load
Pre-applied load (for starting): 28-56N
If the pre-applied load does not meet the specified value, it must
remove the lock washer and adjust it by the adjusting nut.
8. Install the ring flange
a. Install the ring flange on the hub.
b. Install the adjusting washer.
c. Install the circlip.
9. Install the hub cap
a. Coat the screw of the inner hexagon bolt with the screw lock
sealant.
b. Use the inner hexagon bolt to fix the hub cap and ring flange on
the hub; tighten the bolt to the specified torque.
Tightening force: 78
5Nm
10. Install the disc brake
Install the disc brake on the steering knuckle; tighten the bolt to the
specified torque.
Tightening force: 140
10Nm

c. Press down the upper arm and connect the upper ball pin to the
steering knuckle. Install and tighten the nut to the specified
torque.
Tightening force: 145
15Nm
d. Install the new split pin.
Remarks: It should align the notch of nut with the pinhole when
install the split pin; the nut can be tightened but not
loosedduringthealignment.
e. Install and tighten the lower ball pin nut to specified torque.
Tightening force: 230
20Nm
f. Install the new split pin.
Remarks: It should align the notch of nut with the pinhole when
install the split pin; the nut can be tightened but not
loosedduringthealignment.
2. Connect the stabilizer bar to the lower arm
Support the lower arm by jack; use the inner hexagon spanner to fix
the ball pin and tighten the self-locking nut to specified torque.
Tightening force: 63
5Nm
3. Connect the steering cross rod to the steering
knuckle arm
a. Tighten the slotted nut according to the specified torque.
Tightening force: 170
15Nm
b. Install the new split pin.
Remarks: It should align the notch of nut with the pinhole when
install the split pin; the nut can be tightened but not
loosedduringthealignment.
4. Install the brake cover
Tightening force: 233Nm
5. Install the front hub and disc brake
(Refer to section “Front Hub”)