GREAT WALL SO COOL 2006 Service Manual

B0-28
Wheel-trims wrapping angle and exterior trim panel (
)
Element mounting position
Vehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim Panel
front wheel-trimsrear wheel-trims
front wrapping anglerear wrapping angle
SJ
rim panel at rear door
trim panel at front door

B0-29
SJSJ
SJVehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim Panel
Change of trim panel at front door
1. Tear down the trim panel at front door;
Prize up the clip of trim panel at front door and take down the
trim panel at front door. (SJ)
Uncover the luminous strip to tear down the five screws, then
open the front door and take down the trim panel at front door
after tearing down the five screws. (top-grade SY)
Change of front wrapping angle
1. Tear down the front wrapping angle;
Tear down the three screws and take down the front wrapping
angle and adhesive strip of wrapping angle lightly (there is two
screws in top-grade SY vehicle)
2. Mount the front wrapping angle
(a) Mount on the three screws (mount two screws for top-
grade SY vehicle)
(b) Contact the front wrapping angle with the front bar
closely, and the seam between the front wrapping angle
and the front Wheel-trims should be even with a smooth
transmission (by the way, the adhesive strip of wrapping
angle should be pressed tightly and evenly)
Change of front Wheel-trims
1. Tear down the front Wheel-trims
Tear down the four screws and the pressing plate of mudguard,
and take down the front Wheel-trims and adhesive strip of
Wheel-trims tightly (SY)
Tear down the five screws and the pressing plate of mudguard,
and take down the front Wheel-trims and adhesive strip of
Wheel-trims tightly (SJ)
Tear down the four screws and uncover the lighting channel of
the front Wheel-trims, take down the front Wheel-trims after
tearing down one screw (top-grade SY).
2. Mount the front Wheel-trims
(a) Flush the front end of front Wheel-trims with the lower
edge of wing panel; the adhesive strip of wheel-trims
should be pressed tightly and evenly. (SY)
Flush the front end of front Wheel-trims with the lower
edge of wing panel, the rear end of front Wheel-trims
with rear edge of wing panel. (top-grade SY SJ)
(b) Mount the four screws (five screws for SJ model) and the
pressing plate of mud guard and stick the lighting strip.
(top-grade SY)

B0-30
Top-grade SY
SJ
SJ Top-grade SYVehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim Panel
2. Mount the trim panel at front door;
(a) Flush the arc lines of the front and rear ends of trim panel
at front door in consistent with the door waist line, and the
rear end should flush with the rear end of front door, but
the front end should not interfere with the wing panel.
(b) Tap the positions of six clipes of trim panel at front door
manually to mount it on.(SJ)
Mount the five screws at upper part after aligning the
holes, and mount the five screws at lower part from the
inside, then stick the luminous strip. (top-grade SY)
Change of rear Wheel-trims
1. Tear down the rear Wheel-trims;
Tear down the three screws and take down the rear Wheel-
trims and the adhesive strip of Wheel-trims. (SY)
Take down the rear Wheel-trims after tearing down the three
screws. (SJ)
Tear down the three screws and uncover the luminous strip on
rear Wheel-trims, take down the rear Wheel-trims after tearing
down the two screws. (top-grade SY)
Change of trim panel at rear door
1. Tear down the trim panel at rear door
Take down the trim panel at rear door after tearing down one
screw and four clipes. (SJ)
Uncover the luminous strip to tear down the four screws, and
then open the rear door to tear down the four screws inside so
as to take down the trim panel at rear door. (top-grade SY)
Top-grade SY
2. Mount the trim panel at rear door
Tap the positions of four clipes of trim panel at rear door
manually to mount it on, meanwhile mount the one screw at
upper part of rear edge. (SJ)
Mount the four screws at upper part after aligning the holes,
and mount the four screws at lower part from the inside, then
stick the luminous strip. (top-grade SY)
2. Mount the front Wheel-trims
(a) Flush the front end of rear Wheel-trims with the edge line
of rear door, the rear end of the Wheel-trims with the rear
wrapping angle, the seam should be smooth with even
transmission. (top-grade SY SJ)
(b) Mount the three screws (and mount two screws at the
position where the luminous strip is stickled).

B0-31
Top-grade SYVehicle Body
Wheel-Trims Wrapping Angle and Exterior Trim PanelChange of rear wrapping angle
1. Tear down the rear wrapping angle;
Tear down the three nuts, one screw and one self-drilling
screw, and then take down the rear wrapping angle, the rear
mudguard and the adhesive strip. (SY)
Tear down the four screws and then take down the rear small
Wheel-trims. (SJ)
Tear down one screw and three bolts to take down the rear
wrapping angle (top-grade SY)
2. Mount the rear wrapping angle
(a) Parallel the rear wrapping angle with the body waist line,
and contact the body with rear bar closely. (the adhesive
strip of wheel trims of SY model vehicle should be
pressed tightly and evenly)
(b) Mount two bolts through the body bracket, wrapping
angle and mudguard, and another bolts should be mounted
to connect the rear bar bracket and the wrapping angle.
Then mount on one screw and one self-drilling screw.
(SY)
Flush the rear small Wheel-trims and the rear Wheel-
trims, then mount on the four screws (SJ)
Mount on one screw and the other three bolts through the
body bracket, rear bar and wrapping angle. (top-grade
SY)
Notice: the parts mentioned above should be carefully
disassemble or assemble to avoid of paint face scrape

B0-32
Front Windshield (
)
Element mounting position
Vehicle Body
Front Windshield
wiper armluminous strip
front ventilating cover boardfront windshieldsealing strip of front windshield
Dr
front windshield
wiper armluminous strip
front ventilating cover board
SF

B0-33
Front windshield (
)
Element mounting position
Vehicle Body
Front Windshield
Dismantle of front windshield
1. Tear down the following parts:
(a) The wiper arm;
(b) The front ventilating cover board;
2. Tear down the front windshield;
(a) Use the screwdriver to prize the sealing element from the
body.
Notice: be careful not to damage the paint on body.
sealing strip
wiper arm front ventilating cover boardfront windshieldupper trim strip of windshield
right trim strip of
windshield
left trim strip of windshield
SL SK SY SJ
ower limit stop-grade
vehicle
body

B0-34Vehicle Body
Front Windshield
(a) Prize the lips of sealing strip from the inside of body
flange outwardly;
(b) Pull out the glass to take it down together with the
sealing strip.
(c) Take out the glass from the sealing strip.
sealing strip
In case new sealing strip is used:
(a) Prize the lips of the sealing strip from the inside of body
flange outwardly;
(b) Pull out the glass to take it down;
(c) Tear down the old sealing strip.
Notice: be careful not to damage the body and glass.
Cut a small open in the sealing agent between the glass and the
vehicle body, then insert a steel wire in the open to pull is to and
fro slowly until the sealing agent is separated completely, then
pull out the glass to take it down.
Notice: be careful not to damage the body and glass.
Mount of front windshield
1. Clean the body frame and the glass.
Clear away the sealing agent on the body surface completely,
then clean the contacting face of body and glass with cleaning
materials.
2. Clean the sealing strip;
Clean the sealing strip surface with cleaning materials.
3. Encase the front windshield in the sealing strip (Dr)
(a) Coat the silicon oil around the glass, and mount the
adhesive strip on the glass according to the glass shape.
Notice: if the adhesive is stiffening or deforming, it may
result the water leakage, therefore, change with the
new one where possibly.
(b) Mount a rope alongside the sealing strip groove as
shown in the drawing for operation,(fasten the rope
inside of the adhesive strip, rope diameter:
=4mm)

B0-35Vehicle Body
Front Windshield
4. Mount of front windshield.
Dr
(a) Lay the ready glass against the corresponding position of front
windshield opens.
(b) Pull the rope from the inside of body to encase the roof, the front
column and the door frame within the adhesive strip, meanwhile
push the outside of the glass by hand.
(c) Tap the four edges of the adhesive strip to ensure that the
adhesive strip contact closely with the body windshield opened.
(d) Coat the glue from left to right at the upper part of windshield
(location between the adhesive strip and the body windshield open)
and the lower part of windshield (location between the adhesive
strip and glass), and the remaining glue should be cleared away with
abrasive paper, and the location should be cleaned with cloth.
Notice: there should no breakage at the sealing glue seam
when coating the glue.
SL SK SF SY SJ
(a) Suck the front windshield with two sucking discs and put the
glass on the worktable in reverse dirdction.
(b) Seize the upper trim strip of front windshield at the position of
upper glass edge.
(c) Coat the cleaning active agent on the inside edges around the
front windshield (the black glass edges), airing for 3~5 min, then
coat the priming paint on the layer of cleaning active agent, and
airing for 5 to 30 min, finally coat the sealing agent.
Notice: no breakage should be allowable at the sealing glue
seam when coating.
Recommended sealing agent for use:
(SF)
Glass glue TS-100 PVC windshield glue
Priming paint TS-5028
Cleaning active agent TS-7016
(SL SK SY SJ)
Glass glue TEROSTAT-8590 windshield glue
Priming paint TEROSTAT-8511
(d) Clean the body windshield open completely with cotton cloth to
coat the priming glue, airing for 5 min or so, and then stick the
front windshield to the windshield open.
(e) Fix the left/right trim strip of front windshield at the edges of
windshield open.
(f) Fix the lower trip strip of front windshield with screw at the
clipes of lower glass edge. (SF)
(g) Stick the upper edge of front windshield to the body with
transparent adhesive strip so as to prevent the glass from lowering.

B0-36Vehicle Body
Front Windshield
Notice:
(a) Clear away the redundant glue from the body
completely.
(b) The vehicle should not be driven after 4 hours in
summer and 8 hours in winter under common
circumstances.
5. Mount the following parts:
(a) Front ventilating cover board;
(b) Wiper arm.
6. Check whether there is leakage and the leakage repara-
tion
(a) Conduct the leakage test.
(b) Seal the leaking parts with vehicle glass glue.

B0-37
side-window glass
Side-window glass (
)
Element mounting position
SF
Vehicle Body
Side-Window Glass
SY
side-window glass
spilling strip
trim strip of side window