ect HONDA CIVIC 1999 6.G Workshop Manual

O ATF DIPSTICK
O o-RING Replace.
.' SOLENOID HARNESS CONNECTOR
@ LOWER VALVE BODY ASSEMBLY
O DOWEL PIN
O LINE BOLT
.i ATTf COOUR IruIET LINE B8ACKET BOLT
€] lrr cooua truler LINE ASSEMBLY
O SEALING WASHER RePIACE'
G, ATF COOLER OUTLET PIPE
6) o-RING Replace.
@ ATF FILTER
fO o-RING Replace.
@ ATF PAN(3 DOWEL PIN(D O-RING Replace.
E) ATF STRAINER
@ ATF MAGNET(9 ATF PAN GASKET RePIACE'
O ATF MAGNET
€t oRAIN PLUG
@ SEALING wAStlER Replace.
TOROUE SPECIFICATIONS
Bolt/Nut No.Torque ValueSizeRemarks
8F
12J
18D
12 N.m {1.2 kgf m, 8.7 lbf'ft}
26 N.m (2.7 kgim,20 lbf'ft)
28 N.m (2.9 kgf'm,21 lbf'ft)
49 N.m (5.0 kgf'm, 36 lbf'ft)
6x1.0mm
8 x 1.25 mm
12 x 1.25 mm
18 x 1.5 mm
Line bolt
Drain plug
14-309

C O-RING Replace.
e) OIL SEAL RePlace.' FLYWHEEL HOUSING
O flVWneel }|OUSttttG GASKET Replace
6 DIFFERENTTALASSEMELY
@ lrr plsslce uruE ASSEMBLY
O O-RING Replace
@ DOWEL PIN
€) ATF PUMP ASSEMBLY(O DowEL PlN, 18 x 10 mm
O O-RING Replace.o DowEL PlN, 22 x 10 mm
lrr puup oRve cxltttt
iA SNAP RING
f3 fxaUst St|t|l, zz t 28 mm Selective part
Gt lrr punp ontve spaocxer
O PITOT FLANGE
ito nTF purrap ontve SPRoGKET HUB
(O THRUST WASHERS
@ PITOT PIPE BRACKET
O PITOT LUBRICATION PIPE
@ PITOT PIPEt3 OIL SEAL Replace.
Oa SEt AtitC, SO mm Selective Part
o3 lrr passlce ltnE HoLOER ASSEMBLY
6) o-RING Replace.
€) START CLUTCH ATF FEED PIPE
CO O-RING Replace.
€I FEEO PIPE FLANGE
@ SNAP RING
O' CONNECTOR BRACKET
@ BALL BEARING
6} SNAP RING64 COTTER RETAINER6D CoTTERS,25.5 mm selective Part6t stlnt cLutcH asseMsLv
@ secoruomv ontvE GEAR ASSEMBLY
@ o-RINGS Replace
6) DIFFERENTIAL COVER
rO ttaUSr SntU, zs t 35 mm Selective part
@ SECONDARY GEAR SHAFT
@ PARK PAWL SHAFT
@ PARK PAWL SPRING.1i PARK PAWL
@ TONGUED WASHER REPIACE,
@ PARK ROO HOLDER
@ BALL BEARING
@ o-RING Replace.
@ VEHICLE SPEED SENSOR
@ OIL SEAL Replace.
ft,
)
TOROUE SPECIFICATIONS
6x1.0mm
8 x 1.25 mm
8 x 1.25 mm
8 x 1.25 mm
12 N.m (1.2 kgnm,8.7 lbf'ft)
22 N.m (2.2 kgf'm. 16lbf'ft)
26 N.m (2.7 kgf'm, 20 lbf'ft)
29 N.m {3.0 kgf'm, 22 lbift)
14-311

6) TRANSMISSION HOUSING GASKET Replace'
@ DOWEL PIN
@) ATF FEED PIPE
@ o-RING Replace.
60 o-RING Replace.
@) DRIVE PULLEY SPEED SENSOR
@ TRANSMISSION HANGER
@ SNAP RING
@ txaust Sxtfu, zs t 31 mm selective part
@ SALL BEARING
6J RING GEAR6D SNAP RING
@ aevense aRlxe rND PLATE Selective part
@ REVERSE BRAKE DISC
@ REVERSE BRAKE PLATE
@ DISC SPRING6} THNUST WASHER
@} finusr NeeoLr eelnNc
@ THRUST WASHER
@ GARRIER ASSEMBLY
@ THRUST WASHER
@ THRUST NEEDLE BEARING
@} SUN GEAR
@ SEALING RING REPIACE'
@ NEEDLE BEARING
@ INPUT SHAFT
@ NEEDLE BEARING
@ SEALING RING FEPIACE'
@ SEALING RING {RUBBERI Replace'
@ ATF FEED PIPE
O END COVER
O ATF FEED PIPE
O DOWEL PIN
@ O-RING Replace.G) FEED PIPE FLANGE
@ reeo ppe ruruce puru
O] ROLLERO IruTENMEDNTE XOUSING ASSEMBLY
ao corutnoL sxlrr lsseugLv
@ tnlrusmtsstottt ttoustt'tc
@ SHIFT CABLE BRACKET
c) BREATHER CAP
@ oll- SEAL Replace.
@ CONTROL LEVER
G LoCK WASHER Replace.(D secololaY ceaR SHAFT SPEED sENsoR
o) onvel put-uv sPEED SENSOR
@ O-RING Replace.(O SNAP RING6 rnmrsutsstoru xouslNc oRlvEN PULLEY
SHAFT ROLLER BEARING
@ END COVER GASKET REPIACE'
@ o-RING Replace
6o mnruulL vnLVe goDY LINE A
64 MANUAL VALVE BODY LINE B
@ O-RING Replace.
@ DETENT SPRING
O ATF FEED PIPE
@ O-RING Replace.
@ MANUAL VALVE EODY
@ DOWEL PIN
@ r'rllull valve goDY SEPARAToR PLATE
6D SNAP RING
@t roRwlno cturcx ASSEMBLY
@ o-RING Replace
@ SNAP RINGo3 spnlruc aetlrupn/RETURN SPRING ASSEMBLY
@ nevense ennr eBtottt
@ o-RING Feplace.
@ SNAP RING RE'AINER
@ ATF FEED PIPE
.1,
TOROUE SPECIFICATIONS
6x1.0mm
6x1.0mm
8 x 1.25 mm
8 x 1.25 mm
8 x 1.25 mm
12 N.m (1.2 kgf'm,8.7 lbf'ft)
14 N.m {1.4 kgf'm, 10 lbift)
37 N.m (3.8 kgf'm, 27 lbf'ft)
26 N.m (2.7 kgf'm,20 lbf'ft)
29 N.m (3.0 kgf'm, 22 lbf'ft)
6B
8B
8F
8G
14-313
rl,

Transmission Housing/Lower Valve Body Assembty
Removal
NOTE:
. Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.. Blow out all passages.
. When removing the lower valve body, replace the followingl- O-rings- ATF pan gasket- Sealing washers
DOWEL PIN
ATF STRAINER
6 x 1.0 mm BOLT
ATF PAN GASKETReplace.
ATF COOLER INLET LINEBRACKET BOLT8 x 1.25 mm
ATF COOI..ER INLET LINE
O.RINGReplace.
SOLENOIO HARNESS CONNECTOR
6 x'1.0 mm BOLT
LOWER VALVE BODY ASSEMBLY
6 x 1.0 mm BOLT
14-314
6 x 1.0 mm EOLT

l.
'1.
2.
5.
6.
7.
Remove the ATF cooler inlet iine bracket bolt'
Remove the ATF cooler outlet line
Remove the ATF pan (fourteen bolts).
Remove the ATF strainer {two bolts)
Remove the one bolt securing the solenoid harness
connector, then push the connector.
Remove the lower valve body (eight bolts)
Clean the inlet opening of the ATF strainer thoroughly
with compressed air, then check that it is in good
condition, and the inlet opening is not clogged'
ATF STRAINER
INLET OPENING
Replace the ATF strainer if it is clogged or damaged
NOTE: The ATF strainer can be reused it it is not
clogged.
2c'
c;2 ar\
14-315

Transmission Housing/Flywheel Housing
Removal
NOTE:
. Cleanall parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.. Blow out all passages.
. When removing the transmission housing/flywheel housing, replace the following:- O-rings- Secondary drive gear assembly- Sta rt clutch assemblv- Flywheel housing gasket
ATF PASSAGE LINEHOLD€R ASSEMBLY
IX)WEL PIN
OIFFERENTIAL ASSEMBLY
SNAP RING
COTTER RETAINER
COTTERS, 25.5 mmSelective part
8 x 125 mm BOLT
O.RINGRsplaco.
VWHEEL HOUSING
EYWIIEEL HOUSING GASKETRoolace.
START CLUTCHASSEMBLYReplace.
ATF PA$gAGEUNE ASSEMBLY
6 x 1,0 mm BOLT
O.RINGReplace.
ATF PUMP DRIVE CHAIN
SNAP RING
THRUST SHIM,25x35mmSeloctive part
SECONDARYGEAR SHAFT
SECONDARY DRIVEGEAR ASSEMBLYReplace.
PARKPAWL SHAFT
THRUST SHIM, 22 r 28 mmSeloctive partGRII{GSReplac€.6 x 1.0 mm BOIT
ATF PUMP DRIVESPROCKET
PfTOT FLANGE
ATF PUMP DRTVESPROC|(ET HUB
THRUST WASHERS
PARK PAWLSPRING
INPUT SHAFT
14-316
DRIVEN PULLEY SHAFT
InANSMISS|O]{ HOUSTNG

End Cover/lntermediate Housing
Removal
NOTE:
. Cleanall parts in solvent or carburetor cleansr, and drywith compressed air,. Blow out all passages.
. When removing the end cover/intermediate housing, replacs the following parts:- O-rings- End cover gasket- Transmission housing gasket- Sealing rings- Sealing washers
8 x 1 .25 mm BOLT
REVERSE BRAKE
{u
END PLATE
6 x 1.0 mm BOLT
Dtsc
PLATE
DISC SPRING
SNAP
THRUST
END COVERGASXETFeplac€.25x31 mmSelective part
RING GEAR
THRUST WASHER
THRUSI NEEDLEBEARING
THRUST WASHER
CARRIER ASSEMBLY
THRUST WASHER
THRUST NEEDLEBEARING
SUN GEAR
INPUT SHAFT
SNAP RING
CLUTCH ENDPLATE
sNAP /R|NG I
8 x 1.25 mm BOLT
TRANSMISSTONHOUSING GASKETReplace.
DOWEL PIN
INIERMEDIATEHOUSING ASSEMSLY
FORWARD CLUTCHASSEMBLY
SEALING RING (RUBBER}
Replace.
SNAP RING
o.BINGReplace.
SNAP RINGRETAINER
SPRING RETAINER/RETURN SPRINGS
14-318
HOUSING

l.
1.
2.
Remove the end cover {three 6 mm bolts, eleven 8
mm bolts).
Remove the manualvalve body lines A and B
3. Remove the snap ring securing the ring gear, then
remove the thrust shim and the ring gear'
4. Remove the snap ring securing the reverse brake
discs and plates, then remove the reverse brake end
plate. brake discs, brake plates, and disc spring'
5. Remove the carrier with the thrust washers and the
thrust needle bearing from the forward clutch
6. Remove the sun gear and the input shaft as a sub
assembly bY Pulling it
The sun gear is press fitted tightly into input shaft'
7. Remove the snap ring securing the forward clutch,
and remove the snap ring securing the forward clutch
end plate, then remove the forward clutch end plate'
8. Reinstall the carrier on the forward clutch, then
secure the carrier with the snap ring on the forward
clutch end Plate.
9. Remove the forward clutch and carrier assembly
together.
'10. lnstall the special tool to remove the snap ring
securing the reverse brake return spring retainer as
snown.
REVERSE BBAKESPRING COMPRESSOR07TAE - PaV0110
11. Compress the return springs. then remove the snap
ring
CAUTION: lf the spring retainer tab is on the
rsverse braks piston, tho spting letainer may be
damaged. Be surs the spring letainer tab is not on
the piston.
SPfiING FETAIiGRTAB
Remove the special tool, then remove the spring
retainer/return spring assembly.
Remove the sealing bolt securing the reverse brake
pressure insPection hole.
Apply air pressure to the inspection hole to remove
the reverse brake Piston
12.
13.
14.
16.'t7
SPBING REYAINER/RETURiI SPRIiIGASSEMALY
REVERSE BNAXEPISTON
o-RrllcsReplace.
FCVERSE BRAKEPRESSURE INS?ECTK)NHOtl
SEALINGWASHERReplace.
8 x 1.25 mm18 N.m 11.8 kgf.m, 13 lbf.ttl
Remove the snap ring retainer from the drive pulley
shaft.
Remove the manual valve body (five bolts)'
Remove the roller and push the control shaft assem-
bly toward the outside of the transmission housing,
then remove the intermediate housing (four bolts)'
SPECIAL TOOL
14-319

Manual Valve Body
Disassembly/lnspection/Reassembly
NOTE:
. Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air. Elow out all passages.. Coat all parts with CVT Fluid during assembly.
SPRING SEATREVERSE INHIBITORVALVE SPRING
REVERSE INHIBITORVALVE
MANUAL VALVE
MANUAL VALVE BODYInspect for wear, scratchesand sconng,
14-320

Forward Glutch
Reassembly
NOTE:
. Clean all parts thoroughly in solvent or carburetor
cleaner, and dry them with compressed air.
. Blow out all passages.
. Lubricate all parts with CW Fluid before reassembly.
1. Inspect the check valve; if it's loose, replace the pis-
ton.
CHECK VALVE
Install new O-rings on the clutch pision.
PISTON
14-324
3. Install the piston in the clutch drum. Apply pressure
and rotate to ensure proper seatang,
NOTE: Lubricate the piston O-ring with CVT Fluid
before installing.
CAUTION: Do not pinch thc O-ring by installing the
pistoo with too much torqo.
CLUTCH DRUM
Install the return spring and spring retainer, and
position the snap ring on the retainer.
CLUTCH DRUM